Timing Chain and Sprockets Installation
Tools Required
J 5590 Pinion Bearing Race Installer - Rear
- Install the crankshaft balancer key into the crankshaft keyway.
The crankshaft balancer may should be parallel to the crankshaft or with a slight incline.
- Align the keyway of the crankshaft sprocket with the crankshaft balancer key.CAUTION: Refer to SAFETY GLASSES CAUTION in Cautions and Notices.
- Use the J 5590 in order to install the crankshaft sprocket.
- Rotate the crankshaft until the crankshaft sprocket alignment mark is at the 12 o'clock position.
Important: Install the camshaft sprocket with the alignment mark at the 6 o'clock position.
- Install the camshaft sprocket and the camshaft timing chain.
- Lock to ensure that the crankshaft sprocket is aligned at the 12 o'clock position and camshaft sprocket is aligned at the 6 o'clock position.
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
Important: Do not use a hammer to install the camshaft sprocket onto the camshaft. To do so may dislodge the expansion cup plug, camshaft rear bearing hole.
- Install camshaft sprocket bolts.
Tighten
Tighten the camshaft sprocket bolts to 25 N.m (18 lb ft).
- Install the crankshaft position sensor reluctor ring.
- 8.1. Align the keyway on the crankshaft position sensor reluctor ring with the crankshaft balancer key in the crankshaft.
- 8.2. Use the J 5590 in order to push the crankshaft position sensor reluctor ring onto the crankshaft until completely seated against the crankshaft sprocket.