Diagnostic Aids

Important 

• The battery test using the J 42000  Battery Tester requires correct connections to the battery terminals. A failure to obtain the correct connections during the test may result in a failed test on good battery.
• Use the Out of Vehicle test for each battery when testing a vehicle with dual batteries.

  Follow these instructions in order to avoid an incorrect diagnosis because of connections:

• If testing the vehicle with the battery cables still connected, wiggle the J 42000  clips on the terminal bolt. This may cut through any coating or through any oxidation that may be present on the bolt.

  Even new bolts contain a protective coating that may insulate or cause a resistance in the test circuit.

• If correct connections to the battery terminal bolts in the vehicle are in doubt, perform the following steps:
  1. Disconnect the negative battery cable.
  2. Disconnect the positive battery cable.
  3. Install the test adapters on the terminals.
  4. Follow the instructions for testing a removed battery.
• If the tester displays a REPLACE BATTERY or BAD CELL-REPLACE result for a battery tested in the vehicle with the battery cables connected, perform the following steps:
  1. Disconnected the negative battery cable.
  2. Disconnected the positive battery cable.
  3. Install the tester adapters.

     Important:  Always write the test code displayed by the tester on the repair order for any warranty purposes. The number is a unique code that describes the test data for a particular battery at a particular time. The test code may occasionally repeat when you retest the same battery. More often, each test will result in a different code. Use the test code from the second, or Out of Vehicle test.

  4. Follow the instructions for testing a removed battery.
  5. Replace the battery only if the second test shown a REPLACE BATTERY or BAD CELL-REPLACE result.

     Use the test code from the second test for ay warranty purposes.

• Use the correct terminal adapters.

  Do not use any common bolts or a combination of bolts, of nuts, and of washers as adapters when testing the battery.

  Use the test adapters that are provided with the J 42000 or GM P/N 12303040 terminal adapters. If the adapters that are provided with the J 42000 require replacement, use GM P/N 12303040. Any other adapter may not contact the correct areas of the battery terminal, causing a resistance that may result in an invalid battery test result.

  Fig 1: Battery Inspection Table (1 Of 3)

  Courtesy of GENERAL MOTORS CORP.
  Fig 2: Battery Inspection Table (2 Of 3)

  Courtesy of GENERAL MOTORS CORP.
  Fig 3: Battery Inspection Table (3 Of 3)

  Courtesy of GENERAL MOTORS CORP.