Tool Required
- J 33838 Pinion Setting Gage
- J 29763 Static Time Gage
Important Make sure all of the tools, the pinion bearings, and the pinion bearing cups are clean before proceeding.
- Lubricate the pinion bearings with axle lubricant. Refer to FLUID AND LUBRICANT RECOMMENDATIONS in Maintenance and Lubrication.
- Install the pinion bearings and hold them in place.
- Install the J 33838 and J 29763 as shown.NOTE: Refer to FASTENER NOTICE in Cautions and Notice.
- While holding the J 3838 stationary, install an inch-pound torque wrench on the nut of the J 33838.
Tighten
Tighten the nut until a rotating torque of 1.0-1.7 N.m (10-15 lb in), is obtained.
- Adjust the j 29763 to the differential bearing bore by doing the following:
- 7.1. Loosen the lock nut on the J 29763.
- 7.2. Place the contact pad of the J 29763 on the differential side bearing bore.
- 7.3. With the contact pad of the J 29763 touching the differential side bearing bore, push down on the J 29763 until the needle of the j 29763 has turned 3/4 of a turn clockwise.
- 7.4. Tighten the lock nut of the j 29763.
- Rotate the J 33838 back and forth until the needle of the J 29763 indicates the lowest point in the differential side bearing bore.
- At the lowest point of deflection, move the housing of the J 29763 until the needle indicates zero.
- Move the j 33838 back and forth again to verify the zero setting. Adjust the housing of the J 29763 as necessary to set the needle to zero.
- After the zero setting is obtained and verified, grasp the J 33838 by the flats and move the J 33838 out of the differential side bearing bore.
- The value indicated on the J 29763 is the thickness of the shim needed in order to set the depth of the pinion.
- Select the shim that indicates the proper thickness. Measure the shim with a micrometer in order to verify that the thickness is correct.
- Remove the pinion depth setting tools.
- Remove the pinion bearings.
- Install the pinion shim between the pinion and the inner pinion bearing. Refer to DIFFERENTIAL CARRIER ASSEMBLY - ASSEMBLE .