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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Front Drive Axle - 4WD >> Repair Instructions >> Differential Case Assembly Disassemble >> Tool Required

Tool Required

J 22888-D Side Bearing Remover Kilt

  1. Place the differential case in a vise.
  2. Install the J 22888-20A (2) and the J 8107-2 (1) as shown.
  3. Remove the differential side bearings using the J 22888-20A and the J 8107-2.
    Fig 1: Removing Differential Side Bearings Using J 22888-20A & J 8107-2
    G01643015Courtesy of GENERAL MOTORS CORP.

    Important  The ring gear bolts have left-handed threads.

  4. Remove the ring gear bolts.
    Fig 2: Ring Gear Bolts
    G01643016Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not pry the ring gear from the differential case. Prying the ring gear from the differential case may. Prying the ring gear and/or the differential case.
  5. Remove the ring gear from the differential case. Drive the ring gear off with a brass drift if necessary.
    Fig 3: Removing Ring Gear From Differential Case
    G01643017Courtesy of GENERAL MOTORS CORP.
  6. Remove the pinion shaft lock bolt.
    Fig 4: Pinion Shaft Lock Bolt
    G01643018Courtesy of GENERAL MOTORS CORP.
  7. Remove the pinion shaft.
    Fig 5: Pinion Shaft
    G01643019Courtesy of GENERAL MOTORS CORP.
  8. Remove the differential pinion gears and the differential side gears.
    1. 8.1. Roll the differential pinion gears out of the case with the pinion thrust washers.
    2. 8.2. Remove the differential side gears and the side gear thrust washers.

      Mark the pinion gears top and bottom and differential side gears left and right.

    Fig 6: Differential Pinion Gears & Differential Side Gears
    G01643020Courtesy of GENERAL MOTORS CORP.