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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Removal & Installation >> Brake Caliper (Front) >> Removal

Brake Caliper (Front): Removal

  1. Inspect fluid level in brake master cylinder reservoir.
  2. If brake fluid level is midway between the maximum full point and minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
  3. If brake fluid level is higher than midway between the maximum full point and minimum allowable level, remove brake fluid to the midway point before proceeding.
  4. Raise and support vehicle.
  5. Remove wheels.
  6. Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad. Slowly tighten C-clamp until pistons are pushed completely into the caliper bores. Remove C-clamp from caliper.
  7. Clean all dirt and foreign material from the brake hose end.
  8. NOTE: Install a rubber cap or plug to the exposed brake pipe fitting end to prevent brake fluid loss and contamination.
  9. Remove brake hose to caliper bolt from brake caliper.
  10. Remove and discard copper brake hose gaskets. These gaskets may be stuck to brake caliper housing or brake hose end.
  11. Remove brake hose from caliper.
  12. Remove brake caliper mounting bolts.
  13. CAUTION: Do not depress brake pedal with brake rotors/calipers and/or brake drums removed. Damage to brake system may result. If brake system damage occurs and is not repaired, vehicle damage and/or personal injury or death may result.
  14. Remove brake caliper from brake caliper mounting bracket.