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Home >> GMC >> 2003 >> Safari Van Cargo, AWD >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Body Rear End >> Repair Instructions >> Hinge Replacement - Rear Door >> Installation Procedure

Installation Procedure

  1. Install the hinge pin bushings.
  2. Apply a medium-bodied sealer to the mating surface of the hinge halves.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the following components to the door and the body frame:
    • Anchor plates
    • Bolts (3)

      Tighten 

      Tighten the bolts to the door and the body frame to 27 N.m (20 lb ft).

    • Hinge halves

      Align the hinge with the previously made mark.

  4. Paint the hinge and the surrounding area.
  5. Install the trim panel. Refer to TRIM PANEL REPLACEMENT - DOOR .
  6. Install the taillamp filler panel.
  7. Install the taillamp. Refer to TAIL LAMP REPLACEMENT .
  8. Install the door to the vehicle. Refer to DOOR REPLACEMENT - REAR (CARGO DOORS)  or DOOR REPLACEMENT - REAR (E54)  .
  9. Adjust the door to fit properly in the door opening frame:
    1. 9.1. Ensure that the left door is closed when adjusting the right door.
    2. 9.2. Do not close the right door completely until a visual check is made in order to determine that the lock assembly is properly engaged to the striker.
      Fig 1: Installing Rear Door Hinge Pins
      G01567332Courtesy of GENERAL MOTORS CORP.
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