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Home >> GMC >> 2003 >> Jimmy 2D Utility, Automatic, Standard >> Repair and Diagnosis (Single Page) >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sunroof System & Luggage Carrier >> Repair Instructions >> Sunroof Frame Replacement (ZRX/EXTREME w/ CF5) >> Installation Procedure

Installation Procedure

  1. Install the sunroof window track assembly to the new frame. Refer to SUNROOF WINDOW TRACK ASSEMBLY REPLACEMENT (ZRX/EXTREME W/ CF5) .
  2. Position the upper frame to the roof panel.
  3. Position the lower frame to the upper frame.

    Important:  The lower frame front needs to be positioned to the headliner first. Ensure the electrical wiring is positioned away from the upper and lower frame.

    Fig 1: Installing Upper Frame To Roof Panel
    G01477910Courtesy of GENERAL MOTORS CORP.
  4. When the front (2) is positioned, raise the rear of the lower frame into position.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Install the lower to upper frame attachment screws.

    Tighten 

    Tighten the screws (1) to 1.5 N-m (13 Ib in).

  6. Connect the electrical connector to the motor.
  7. Install the silver motor screw.

    Tighten 

    Tighten the screw to 4.0 N-m (35 Ib in).

  8. Close the sunroof window.
  9. Water test the sunroof assembly. Refer to Water Hose Test   in Waterleaks.
  10. Install the sunroof panel window garnish molding.

    Refer to GARNISH MOLDING REPLACEMENT -- SUNROOF PANEL WINDOW (ZRX/EXTREME W/ CF5) in Interior Trim.

    Fig 2: Installing Lower Frame To Vehicle
    G01477911Courtesy of GENERAL MOTORS CORP.
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