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Home >> GMC >> 2002 >> C3500 HD 8.1 G, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1688 (Disc Brakes (Except Cab & Chassis, & Hd)) >> Repair Instructions >> Rear Brake Caliper Replacement (1500 Series) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra and 2002 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the fluid level in the brake master cylinder reservoir
  2. If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding
  3. If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding
  4. Raise and support the vehicle
  5. Remove the tire and wheel assembly
  6. Fig 1: Installing C-Clamp Over Brake Caliper - Rear
    GM687185
  7. Install a C-clamp over the body of the brake caliper, with the C-clamp ends against the rear of the caliper body and the outboard disc brake pad
  8. Slowly tighten the C-clamp until the pistons are pushed into the caliper bores enough to remove the caliper from the pads
  9. Remove the C-clamp from the caliper
  10. Fig 2: View Of Brake Hose To Caliper - Rear
    GM363420
  11. Clean all dirt and foreign material from the brake hose end
    IMPORTANT: Install a rubber cap or plug to the exposed brake pipe fitting end to prevent brake fluid loss and contamination
  12. Remove the brake hose to caliper bolt from the brake caliper
  13. Remove the brake hose from the caliper
  14. Remove and discard the 2 copper brake hose gaskets. These gaskets may be stuck to the brake caliper housing or the brake hose end
  15. Fig 3: Locating Caliper Guide Pin Bolts
    GM913489
  16. Remove the caliper guide pin bolts
  17. Remove the brake caliper from the vehicle
  18. Inspect the caliper assembly. Refer to Brake Caliper Inspection