LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2002 >> C3500 HD 8.1 G, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 1688 (Disc Brakes (Except Cab & Chassis, & Hd)) >> Repair Instructions >> Front Brake Caliper Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra and 2002 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Brake Caliper Mounting
GM789166
NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  1. Install the brake caliper to the brake caliper mounting bracket
  2. Install the 2 brake caliper mounting bolts. Tighten the 2 brake caliper mounting bolts to 108 N.m (80 lb ft).
  3. Remove the rubber cap or plug from the exposed brake hose fitting end
    IMPORTANT: Install 2 New copper brake hose gaskets
  4. Assemble the 2 New copper brake hose gaskets and the brake hose to caliper bolt to the brake hose
  5. Fig 2: View Of Brake Hose To Caliper Bolt
    GM367082
  6. Install the brake hose to caliper bolt to the brake caliper. Tighten the brake hose to caliper bolt to 40 N.m (30 lb ft).
  7. Bleed the hydraulic brake system. Refer to HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) in Hydraulic Brakes
  8. Install the tire and wheel assembly
  9. Lower the vehicle
  10. Fill the master cylinder reservoir to the proper level with clean brake fluid. Refer to MASTER CYLINDER RESERVOIR FILLING in Hydraulic Brakes