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Home >> GMC >> 1999 >> C3500 HD 6.5 F, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Mechanical - 4.3L V6, 5.0L, 5.7L & 7.4L V8 - VINS [W,X,M,R,J]) >> Removal & Installation >> Intake Manifold (Lower) >> Intake Manifold (Lower) Installation (4.3L, 5.0L & 5.7L)

Intake Manifold (Lower) Installation (4.3L, 5.0L & 5.7L)

WARNING: This page is about a different variant/trim than selected.
    Fig 1: Intake Manifold Bolts Removal/Installation
    G00563580Courtesy of GENERAL MOTORS CORP.
  1. Install the intake manifold.
  2. Install the valve rocker arm cover.
    Fig 2: Power Steering Pump Mounting Bracket Removal/Installation
    G00563579Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the power steering pump bracket using the following procedure:
    • Install the power steering pump bracket onto the stud.
    • Install the nut onto the stud finger tight.
    • Install the three bolts finger tight.
    • Install the two nuts to the back of the power steering pump.
    • Install the three bolts. Tighten the nuts and the bolts to 41 N.m (30 lb ft). 
    • Install the power steering pump pulley.
    • Connect the electrical connector to the power steering pump.
    • Connect the fuel pipes to the rear of the intake manifold.
    • Connect the wiring bracket to the rear of the right cylinder head.
    • Install the PCV valve.
    • Fig 3: Exhaust Gas Recirculation (EGR) Removal/Installation
      G00563578Courtesy of GENERAL MOTORS CORP.
  4. Connect the exhaust gas recirculation (EGR) pipe to the bracket and the front of the intake manifold.
  5. Use a twisting motion to install the vacuum brake booster hose, if equipped.
  6. Install the air conditioning (A/C) compressor, if equipped.
  7. Install the drive belt.
  8. Connect the throttle cable and the cruise control cable, if equipped.
  9. Install the distributor.
  10. Connect all electrical connectors.
  11. Install the following coolant hoses:
    • Upper radiator hose.
    • Both heater hoses.
    • Coolant by-pass hose.
  12. Install the air cleaner assembly.
  13. Fill the engine cooling system with coolant.
  14. Connect the battery negative cable.