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Home >> GMC >> 1993 >> C3500 HD 5.7 K, Automatic >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Drive Axle - DANA 9.75", 10.5" & 11" (Full-Floating) >> Overhaul >> Differential Assembly >> Drive Pinion Assembly & Preload

Drive Pinion Assembly & Preload

  1. Place required shims and baffle (if used) in inner bearing bore. See PINION DEPTH ADJUSTMENT . Use Pinion Bearing Race Installer (D-111 on 9 3/4" axles; C-4204 on 10 1/2" and 11" axles) and Handle (C-4171 ) to install drive pinion inner bearing race into drive axle housing. Ensure race is fully seated on shims.
  2. Use Pinion Bearing Race Installer (J-7818 ) and Handle (J-8092 ) to install drive pinion outer bearing race into drive axle housing. Use Pinion Bearing Installer (J-5590 ) to install inner bearing and baffle (if used) on drive pinion.
  3. Install drive pinion in drive axle housing. Install outer drive pinion bearing and slinger (if used). Install preload shims. Lubricate and install oil seal.
  4. Install drive pinion flange. Install washer and drive pinion nut. Using Pinion Flange Holder/Remover (J-8614-01 ), tighten drive pinion nut. See TORQUE SPECIFICATIONS  table. Rotate drive pinion several times to seat bearings.
  5. Using an INCH-lb. torque wrench, rotate pinion and check preload. Torque wrench should read 6-8 INCH lbs. (.68-.90 N.m) for axles with 4.63-5.13 axle ratio or 20-40 INCH lbs. (2.26-4.53 N.m) on all others. See Fig 1. If necessary, remove small diameter shims to increase preload, or add shims to decrease preload.
    Fig 1: Checking Drive Pinion Preload
    G121085Courtesy of GENERAL MOTORS CORP.