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Home >> GMC >> 1993 >> C3500 HD 5.7 K, Automatic >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Drive Axle - DANA 9.75", 10.5" & 11" (Full-Floating) >> Overhaul >> Differential Assembly >> Differential Case Reassembly

Differential Case Reassembly

  1. Apply lubricant. Assemble side gear thrust washers with side gears. Install side gear assembly in differential case. Ensure side gears are installed on same side as removed.
  2. Place pinion gears onto side gears. Rotate pinion gears and ensure pinion gears line up with pinion shaft holes.
  3. Slide pinion thrust washers into place. Align pinion shaft with roll pin hole in case. Install pinion shaft. Drive in roll pin.
  4. Position ring gear on differential case. Align bolt holes. Install 2 studs, 180 degrees apart, into differential case. Press ring gear onto differential case. Install and tighten new ring gear bolts in a crisscross pattern to specification. See TORQUE SPECIFICATIONS  table.
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