"G" Series
- Disconnect batteries. Remove headlight bezels, grille, bumper and lower valance panel. Remove hood latch, coolant recovery bottle, upper fan shroud and tie bar. Remove engine cover. Discharge A/C system, disconnect A/C condenser lines and remove condenser (if equipped).
- Drain cooling system. Remove radiator, fan and lower shroud. Remove intake manifold. See INTAKE MANIFOLD. Remove injection pump. See INJECTION PUMP.
- Raise and support vehicle. Remove P/S pump with hoses attached and lay aside. Disconnect exhaust pipes from manifolds. Remove flywheel cover, torque converter bolts (A/T) and engine mount through-bolts. Disconnect cylinder block heater wires.
- Remove starter. Disconnect fuel line from fuel pump. Lower vehicle. Remove bellhousing bolts. Discharge A/C refrigerant and remove A/C compressor (if equipped). Remove oil filler tube upper bracket.
- Disconnect engine harness electrical connectors and lay harness aside. Remove air cleaner resonator and bracket. Remove transmission dipstick tube. Disconnect heater hoses from engine. Remove alternator upper bracket.
- Remove coolant crossover pipe. Attach Engine Lifting Fixture (J-33888) to center intake manifold bolt holes. Support transmission. Remove engine. To install, reverse removal procedure. Fill cooling system. Evacuate and charge A/C system.