Removal (Van)
- Disconnect batteries. Remove headlight bezels, grille, and bumper. Remove lower valence panel, hood latch, coolant recovery bottle and upper tie bar. If A/C equipped, disconnect lines and remove condenser.
- Disconnect low coolant wire and engine oil cooler lines at radiator. Disconnect automatic transmission cooler lines, if equipped. Disconnect upper and lower radiator hoses. Remove radiator and fan assembly.
- Remove cylinder heads. Remove alternator lower bracket, water pump and crank pulleys. Using damper remover (J-23523 ) and pilot (J-29788 ), remove torsional damper.
- Remove timing cover plate and water pump. Rotate crankshaft and align timing marks. Remove injection pump driven gear and inner baffle.
- Align injection pump and front cover by scribing a line across pump flange and front cover. Remove front cover, fuel pump and lifters.
- Remove injection pump drive gear, timing chain and crankshaft gear. Remove camshaft retainer plate and camshaft.