LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2024 >> Escape ST-Line, FWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Fuel Charging And Controls - Turbocharger - 1.5L ECOBOOST (129KW 175PS) (Cr) >> Removal And Installation >> Turbocharger >> Removal

Removal And Installation: Turbocharger: Removal

NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
NOTE: Special attention needs to be given to the sealing ports for the oil feed, the oil drain, and the coolant lines, on turbocharged engines. The sealing ports must be totally clean and free from O-ring residue, have no damage to the sealing surface and the lines to ensure that there are no leaks or repeat repairs.
  1. Drain the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  2. Remove the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
  3. Remove the CAC inlet pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
  4. Disconnect the turbocharger wastegate electrical connector.
    GFD828553Courtesy of FORD MOTOR COMPANY

    LHD FWD/RHD FWD 

  5. Remove the front RH half shaft. Refer to: Front Halfshaft RH - 1.5L EcoBoost (129kW/175PS) (CR) .
  6. Remove the catalytic converter. Refer to: Catalytic Converter .

    LHD AWD/RHD AWD 

  7. Remove the power transfer unit. Refer to: Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler . Refer to: Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler .
  8. Remove the nuts and the catalytic converter lower bracket.
    GFD828554Courtesy of FORD MOTOR COMPANY
  9. Loosen the clamp nut and position the catalytic converter aside.
    GFD828555Courtesy of FORD MOTOR COMPANY

    All vehicles 

  10. Remove the bolts and discard the turbocharger oil return tube.
    GFD828556Courtesy of FORD MOTOR COMPANY
  11. Remove the nuts and the bolt, then remove the turbocharger heat shield.
    GFD828557Courtesy of FORD MOTOR COMPANY
  12. Remove the bolt and the outer half of the turbocharger coolant supply tube.
    GFD828558Courtesy of FORD MOTOR COMPANY
    • Remove and discard the turbocharger coolant tube O-ring seals.

    • NOTE: Do not use a metal brush, damage to sealing area will result in leaks.
      NOTE: Only use the specified material.
      NOTE: Make sure that the mating faces are clean and free of foreign material.

      Use brake cleaner and a nylon brush to clean. Clean the turbocharger coolant tube sealing surfaces. Inspect the sealing surfaces for debris or damage, make sure the retaining bracket is not bent, check for squareness of the O-ring area. Install new components if needed. Refer to: Specifications .

    GFD828559Courtesy of FORD MOTOR COMPANY
  14. Remove the bolt and position the turbocharger oil supply tube out of the engine cylinder block.
    GFD828560Courtesy of FORD MOTOR COMPANY
  15. Remove the bolt and position the turbocharger coolant return tube out of the engine cylinder head.
    GFD828561Courtesy of FORD MOTOR COMPANY
  16. Remove the nuts, then remove the turbocharger.
    GFD828562Courtesy of FORD MOTOR COMPANY
  17. Remove and discard the turbocharger gasket.
    GFD827012Courtesy of FORD MOTOR COMPANY
  18. Only if required.Remove and discard the turbocharger mounting studs.
    GFD827013Courtesy of FORD MOTOR COMPANY
  19. Only if required.Remove the nuts and the turbocharger elbow adapter.
    GFD828563Courtesy of FORD MOTOR COMPANY
  20. NOTE: This step is only needed if the component was removed.

    Inspect, clean and replace the turbocharger elbow adapter gasket as needed.

    GFD828564Courtesy of FORD MOTOR COMPANY
  21. Remove the bolt and discard the turbocharger oil supply tube.
    GFD828565Courtesy of FORD MOTOR COMPANY
  22. Only if required.Remove the bolt and the turbocharger coolant return tube.
    GFD828566Courtesy of FORD MOTOR COMPANY
    • Remove and discard the turbocharger coolant tube O-ring seals.

    • NOTE: Do not use a metal brush, damage to sealing area will result in leaks.
      NOTE: Only use the specified material.
      NOTE: Make sure that the mating faces are clean and free of foreign material.

      Use brake cleaner and a nylon brush to clean. Clean the turbocharger coolant tube sealing surfaces. Inspect the sealing surfaces for debris or damage, make sure the retaining bracket is not bent, check for squareness of the O-ring area. Install new components if needed. Refer to: Specifications .

    GFD828567Courtesy of FORD MOTOR COMPANY
  24. Only if required.Remove the turbocharger coolant return tube.
    GFD828568Courtesy of FORD MOTOR COMPANY
    • Remove and discard the turbocharger coolant tube O-ring seal.

    • NOTE: Do not use a metal brush, damage to sealing area will result in leaks.
      NOTE: Only use the specified material.
      NOTE: Make sure that the mating faces are clean and free of foreign material.

      Use brake cleaner and a nylon brush to clean. Clean the turbocharger coolant tube sealing surfaces. Inspect the sealing surfaces for debris or damage, make sure the retaining bracket is not bent, check for squareness of the O-ring area. Install new components if needed. Refer to: Specifications .

    GFD828569Courtesy of FORD MOTOR COMPANY
  26. Only if required.Remove and discard the turbocharger stud bolts.
GFD828570Courtesy of FORD MOTOR COMPANY
scientia non olet · About LEMON Manuals