Removal And Installation: Turbocharger: Installation
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NOTE: This step is only needed if the component was removed.
Install the turbocharger stud bolts.
Torque
: 4.1 Nm
-
NOTE: This step is only needed if the component was removed.NOTE: Make sure that a new component is installed.
Component(s) must be lubricated with clean engine coolant.Install and lubricate the turbocharger coolant supply tube seal. Refer to: SPECIFICATIONS .
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NOTE: This step is only needed if the component was removed.
Install the turbocharger coolant supply tube.
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NOTE: This step is only needed if the component was removed.NOTE: Make sure that a new component is installed.
Component(s) must be lubricated with clean engine coolant.Install and lubricate the turbocharger coolant return tube seals. Refer to: SPECIFICATIONS .
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NOTE: This step is only needed if the component was removed.NOTE: The component must be fully seated prior to fastener rundown.
Install the turbocharger coolant return tube and tighten the bolt.
Torque
: 10 Nm
-
NOTE: Make sure that new components are installed.
Component(s) must be lubricated with clean engine oil.Lubricate the turbocharger oil supply tube O-ring seals. Refer to: Specifications .
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NOTE: The component must be fully seated prior to fastener rundown.
Install the turbocharger oil supply tube and tighten the bolt.
Torque
: 10 Nm
-
NOTE: This step is only needed if the component was removed.
Install the turbocharger elbow adapter and tighten the nuts.
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NOTE: This step is only needed if the component was removed.NOTE: Make sure that new stud bolts are installed.
Install the turbocharger mounting studs.
Torque
: 10 Nm
-
NOTE: Make sure that a new component is installed.
Install the turbocharger gasket.
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NOTE: Only tighten the nuts finger tight at this stage.
Install the turbocharger and tighten the nuts.
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NOTE: Only tighten the nuts finger tight at this stage.
Install the turbocharger heat shield, then tighten the nuts and the bolt.
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NOTE: The component must be installed by hand before final tightening.
Tighten the nuts and the bolts in the given sequence.
Torque
: Nuts: Stage 1: 23 Nm Stage 2: 23 Nm Bolt: 10 Nm
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NOTE: The component must be fully seated prior to fastener rundown.
Install the turbocharger coolant return tube and tighten the bolt.
Torque
: 10 Nm
-
NOTE: The component must be fully seated prior to fastener rundown.
Install the turbocharger oil supply tube and tighten the bolt.
Torque
: 10 Nm
- Component(s) must be lubricated with clean engine coolant.Lubricate the outer half of the turbocharger coolant supply tube seals. Refer to: SPECIFICATIONS
.
-
NOTE: The component must be fully seated prior to fastener rundown.
Install the outer half of the turbocharger coolant supply tube and tighten the bolt.
- Component(s) must be lubricated with clean engine oil.Lubricate the turbocharger oil return tube O-ring seals.
-
NOTE: The component must be fully seated prior to fastener rundown.
Install the turbocharger oil supply tube and tighten the bolts.
Torque
: 10 Nm
LHD AWD/RHD AWD
- Install the catalytic converter and the clamp.
- Install the catalytic converter lower bracket and tighten the bolts.
Torque
: 48 Nm
- Tighten the bolt.
Torque
: 18 Nm
- Install the power transfer unit. Refer to: Power Transfer Unit - Vehicles With: Power Transfer Unit Oil-to-Coolant Cooler
.
Refer to: Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler
.
LHD FWD/RHD FWD
- Install the catalytic converter. Refer to: Catalytic Converter .
- Install the front RH half shaft. Refer to: Front Halfshaft RH - 1.5L EcoBoost (129kW/175PS) (CR)
.
All vehicles
- Connect the turbocharger wastegate electrical connector.
- Install the CAC inlet pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
- Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
- Check and top off the engine oil as needed. Refer to: Specifications .
- Fill and bleed the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
- If a new turbocharger is installed, road test the vehicle.