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Home >> Ford >> 2024 >> Escape ST-Line Select >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Exhaust System - 2.5L DURATEC - Hybrid (121KW 164PS) (BG) 2.5L DURATEC - Hybrid (FHEV 148KW 201PS, PHEV 165KW 225PS ) (BG)) >> Removal And Installation >> Catalytic Converter - FWD >> Installation

Catalytic Converter - FWD: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Clean all exhaust connections before reassembly.
  2. NOTE: The following step is only required if the components are being replaced with new items:

    Install the isolator bracket assembly.

    GFD830007Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure that new gasket is installed:

    Install a new gasket.

    GFD829947Courtesy of FORD MOTOR COMPANY
  4. NOTE: The lower bracket nut is only finger tight at this step.

    Position the catalytic converter in the vehicle and install the lower bracket nut.

    GFD830015Courtesy of FORD MOTOR COMPANY
  5. Raise the front subframe.
    GFD829994Courtesy of FORD MOTOR COMPANY
  6. On both sides, install the front subframe bolts finger tight.
    GFD829576Courtesy of FORD MOTOR COMPANY
  7. NOTE: Make sure new bolts are used.

    1. Install the subframe brackets and the new rearward subframe bolts finger tight.
    2. Install the subframe bracket bolts finger tight.

    GFD830016Courtesy of FORD MOTOR COMPANY
  8. On both sides, align index-mark made during removal.
    GFD829995Courtesy of FORD MOTOR COMPANY
  9. On both sides, tighten the subframe bolts.

    Torque

    : 115 Nm

    GFD829578Courtesy of FORD MOTOR COMPANY
  10. On both sides, tighten the front subframe bolts.

    Torque

    : 30 Nm

    GFD829576Courtesy of FORD MOTOR COMPANY
    1. Tighten the bolts.

      Torque

      : Stage 1: 215 Nm Stage 2: 60deg.

    2. Tighten the bolts.

      Torque

      : 63 Nm

    GFD829996Courtesy of FORD MOTOR COMPANY
  11. Install the subframe support bracket bolts.

    Torque

    : 30 Nm

    GFD826246Courtesy of FORD MOTOR COMPANY
  12. NOTE: Make sure new bolt is used.

    Install a new roll restrictor bolt.

    Torque

    : 175 Nm

    GFD829997Courtesy of FORD MOTOR COMPANY
  13. NOTE: Make sure that new exhaust manifold nuts are installed:

    Install the exhaust manifold nuts.

    Torque

    : 55 Nm

    GFD829951Courtesy of FORD MOTOR COMPANY
  14. Tighten the lower bracket nut.

    Torque

    : 48 Nm

    GFD830017Courtesy of FORD MOTOR COMPANY
  15. To install, reverse the removal procedure.
  16. Check the exhaust system for leaks.