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Home >> Ford >> 2024 >> Escape ST-Line Select >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Exhaust System - 2.5L DURATEC - Hybrid (121KW 164PS) (BG) 2.5L DURATEC - Hybrid (FHEV 148KW 201PS, PHEV 165KW 225PS ) (BG)) >> Removal And Installation >> Catalytic Converter - AWD >> Removal

Catalytic Converter - AWD: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: If the catalytic converter is not being replaced, the HO2S and the catalyst monitor sensor do not need to be removed from the catalytic converter. Disconnecting the electrical connectors is still necessary.
NOTE: Removal steps in this procedure may contain installation details.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Remove the HO2S. Refer to: Heated Oxygen Sensor (HO2S) .
  3. Remove the catalyst monitor sensor. Refer to: Catalyst Monitor Sensor .
  4. Remove the EGR cooler inlet tube. Refer to: Exhaust Gas Recirculation (EGR) Cooler Inlet Tube .
  5. Remove the bolts and the heat shield.

    Torque

    : 11 Nm

    GFD829941Courtesy of FORD MOTOR COMPANY
  6. Remove the muffler and tailpipe. Refer to: Muffler and Tailpipe - Full Hybrid Electric Vehicle (FHEV) . Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV) .
  7. Remove the engine front undershield. Refer to: Engine Front Undershield .
  8. NOTE: Removing the power transfer unit only to remove the catalytic converter from the vehicle.

    Remove the power transfer unit. Refer to: Power Transfer Unit .

  9. Remove and discard the exhaust manifold nuts.
    GFD829942Courtesy of FORD MOTOR COMPANY
  10. Remove the catalytic converter from the vehicle.
    GFD830006Courtesy of FORD MOTOR COMPANY
  11. Remove and discard the gasket.
    GFD829945Courtesy of FORD MOTOR COMPANY
  12. NOTE: The following step is only required if the components are being replaced with new items:

    Remove the isolator bracket assembly.

GFD830007Courtesy of FORD MOTOR COMPANY