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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 156 (Fuel Charging And Controls - 3.5L DURATEC (202KW/275PS) (Diagnosis & Testing - Removal & Installation)) >> Removal And Installation >> Port Injection Fuel Rail >> Removal

Port Injection Fuel Rail: Removal

WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  2. Disconnect the battery negative cable. Refer to the appropriate Battery Disconnect and Connect in GENERAL PROCEDURES .
  3. Remove the upper intake manifold. Refer to: Upper Intake Manifold .
  4. Follow the directions for the quick release coupling type 10. Disconnect the fuel rail fuel tube quick release couplings. Refer to: Quick Release Coupling .
    GFD839018Courtesy of FORD MOTOR COMPANY
  5. Disconnect the electrical connector.
    GFD839019Courtesy of FORD MOTOR COMPANY
  6. Disconnect the fuel injector electrical connectors.
    GFD839020Courtesy of FORD MOTOR COMPANY
  7. NOTE: Use compressed air to remove any dirt or foreign material from the cylinder head, block and general surrounding area of the fuel rail and the fuel injectors.
    NOTE: Some models may be equipped with Torx® head bolts.

    Remove the fuel rail retaining bolts, then remove the fuel rail.

    GFD839021Courtesy of FORD MOTOR COMPANY
    1. Remove the fuel injector retaining clips.
    2. Remove the fuel injectors from the fuel rail.
    GFD839022Courtesy of FORD MOTOR COMPANY
  8. Remove and discard all of the fuel injector O-ring seals.
GFD839023Courtesy of FORD MOTOR COMPANY