Exhaust Gas Recirculation (EGR) Valve: Removal
WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Removal steps in this procedure may contain installation details.
- Drain the cooling system. Refer to: ENGINE COOLING SYSTEM DRAINING, VACUUM FILLING AND BLEEDING
- Remove the differential pressure feedback EGR sensor. Refer to: Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor .
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- Remove the fastener.
- Remove the EGR inlet tube nut.
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- Remove the fasteners.
- Remove the EGR valve inlet tube.
- Remove the gasket and discard.
- Loosen the EGR valve bracket fasteners.
- Remove the fasteners andEGR valve outlet tube.
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- Remove and discard the EGR tube o-ring seal and gasket.
- Disconnect the upper radiator hose.
- Remove the upper radiator hose.
- Disconnect the upper cooling hose from the EGR valve assembly. Refer to: QUICK RELEASE COUPLING
- Disconnect the EGR valve electrical connector and detach the retainer on the EGR valve bracket.
- Disconnect the lower coolant hose on EGR valve assembly. Refer to: QUICK RELEASE COUPLING
- Remove the EGR valve bracket mounting fasteners and remove the EGR valve assembly.
- Remove the EGR valve mounting fasteners and remove the EGR valve.