Exhaust Gas Recirculation (EGR) Valve: Installation
WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.
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Material:
- Install the EGR valve mounting bracket and tighten the fasteners.
Torque: 1: 10 Nm 2: 8 Nm
- Install the EGR valve and tighten the fasteners.
Torque: 10 Nm
- Loosen the EGR valve bracket fasteners.
- Connect the lower coolant hose to EGR valve assembly. Refer to: QUICK RELEASE COUPLING
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- Install the new o-ring.
- Lubricate the o-ring seal with clean engine oil.
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- Install the new gasket.
- Install the EGR valve outlet tube.
- Install the fasteners and hand tighten at this stage.
- Tighten the EGR outlet tube fasteners.
Torque: 10 Nm
- Tighten the EGR outlet tube fasteners.
Torque: 10 Nm
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- Tighten the EGR valve bracket fasteners.
Torque: 10 Nm
- Tighten the EGR valve bracket fastener.
Torque: 8 Nm
- Tighten the EGR valve bracket fasteners.
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- Install the new gasket.
- Install the EGR valve inlet tube.
- Install the fasteners and hand tighten at this stage.
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- Install the EGR inlet tube nut and hand tighten at this stage.
- Install the fastener and hand tighten at this stage.
- Tighten the EGR inlet tube fasteners.
Torque: 10 Nm
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- Tighten the EGR inlet tube nut.
Torque: 40 Nm
- Tighten the EGR inlet tube bracket fastener.
Torque: Stage 1: 20 Nm Stage 2: 45deg.
- Tighten the EGR inlet tube nut.
- Connect the EGR valve electrical connector and attach the retainer on the EGR valve bracket.
- Disconnect the upper cooling hose from the EGR valve assembly. Refer to: QUICK RELEASE COUPLING
Q
- Install the upper radiator hose.
- Connect the upper radiator hose.
- Install the differential pressure feedback EGR sensor. Refer to: Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor .
- Fill the cooling system. Refer to: ENGINE COOLING SYSTEM DRAINING, VACUUM FILLING AND BLEEDING