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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 152 (Engine - 3.5L DURATEC (202KW/275PS)) >> Removal >> Engine - LHD RWD

Engine - LHD RWD

WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.

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Special Tool(s) / General Equipment 

GFD74351Courtesy of FORD MOTOR COMPANY
 303-1245Engine Lift Eye
Floor Crane
Adjustable Mounting Arm
Oil Drain Equipment
Vehicle/Axle Stands
Hose Clamp Remover/Installer
Wooden Block
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: JACKING AND LIFTING - 3.5L DURATEC (202KW 275PS) 3.5L ECOBOOST (235KW 320PS)
  2. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  3. Disconnect the battery ground cable. Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: SINGLE BATTERY . Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: DUAL BATTERIES
  4. Remove the following items:

    1. Remove the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
    2. Remove the A/C compressor belt. Refer to: Air Conditioning (A/C) Compressor Belt - Vehicles With: Single Generator . Refer to: Air Conditioning (A/C) Compressor Belt - Vehicles With: Dual Generators .

  5. If equipped with block heater, detach block heater wiring harness retainers.
    GFD838569Courtesy of FORD MOTOR COMPANY
  6. If equipped with block heater, detach block heater wiring harness retainers and position wiring harness on engine.
    GFD838512Courtesy of FORD MOTOR COMPANY
    • Follow directions to release the quick release coupling type 5. Disconnect the brake vacuum hose from the upper intake manifold. Refer to: QUICK RELEASE COUPLING

    • Remove the bolt and position the brake vacuum tubes aside.

    GFD838501Courtesy of FORD MOTOR COMPANY
  8. Remove the following items:

    1. Remove EVAP purge valve. Refer to: Evaporative Emission Canister Purge Valve .
    2. Remove the cooling module. Refer to: Cooling Module .
    3. Remove the A/C compressor. Refer to: Air Conditioning (A/C) Compressor - 3.5L Duratec (202kW/275PS) .
    4. Remove the LH headlight. Refer to: Headlamp Assembly .

  9. Disconnect the PCM electrical connector, main engine harness connector and wiring harness retainer.
    GFD838570Courtesy of FORD MOTOR COMPANY
  10. Follow directions to release the quick release coupling type 10. Disconnect the quick release coupling and position the fuel supply tube aside. Refer to: QUICK RELEASE COUPLING
    GFD838571Courtesy of FORD MOTOR COMPANY
    • Release the clamps and remove the upper and lower coolant hoses.

    • Release the clamps and position the coolant hoses aside.

    GFD838572Courtesy of FORD MOTOR COMPANY
  12. Disconnect the coolant hose quick release coupling from the coolant pump.
    GFD838573Courtesy of FORD MOTOR COMPANY
  13. Disconnect the coolant hoses quick release couplings from the EGR valve.
    GFD838574Courtesy of FORD MOTOR COMPANY
  14. Disconnect the heater hose quick release coupling.
    GFD838575Courtesy of FORD MOTOR COMPANY
  15. Remove the front wheels and tires. Refer to: Wheel and Tire .
    • Remove the oil pan drain plug and drain the engine oil.Use the General Equipment: Oil Drain Equipment

    • Install the oil drain plug.

      Torque: 26 Nm

    GFD837673Courtesy of FORD MOTOR COMPANY
  17. Remove and discard the engine oil filter.Use the General Equipment: Oil Drain Equipment
    GFD838315Courtesy of FORD MOTOR COMPANY
  18. Detach the ground wire retainers and position aside.
    GFD838442Courtesy of FORD MOTOR COMPANY
  19. If equipped with dual generators, remove the secondary generator. Refer to: Generator - 3.5L Duratec (202kW/275PS) .
  20. If equipped with dual generators, remove the bolts, stud bolt and the generator bracket.
    GFD838392Courtesy of FORD MOTOR COMPANY
  21. Remove the starter motor. Refer to: Starter Motor .
  22. Disconnect the LH HO2S, catalyst monitor sensor and the wiring harness retainers.
    GFD838576Courtesy of FORD MOTOR COMPANY
    • Disconnect the RH HO2S, catalyst monitor sensor and the wiring harness retainers.

    • Disconnect the transmission wiring harness electrical connector.

    • Remove the bolt and position the transmission wiring harness aside.

    GFD838577Courtesy of FORD MOTOR COMPANY
  24. Remove the bolt and position the transmission wiring harness aside.
    GFD838448Courtesy of FORD MOTOR COMPANY
  25. Remove the wiring harness conduit nut.
    GFD838449Courtesy of FORD MOTOR COMPANY
  26. Release the wiring harness retainer and position the harness aside.
    GFD838450Courtesy of FORD MOTOR COMPANY
    • Position the protective cover aside and remove the generator B+ terminal nut.

    • Disconnect the generator electrical connector.

    GFD838451Courtesy of FORD MOTOR COMPANY
    • Release the clamps and position the transmission and oil cooler coolant hoses aside.Use the General Equipment: Hose Clamp Remover/Installer

    • Detach the coolant hose retainers.

    GFD838578Courtesy of FORD MOTOR COMPANY
  29. Release the clamps and remove the transmission cooler coolant hoses.Use the General Equipment: Hose Clamp Remover/Installer
    GFD838579Courtesy of FORD MOTOR COMPANY
  30. Remove the wiring harness conduit bracket bolt and detach the wiring harness retainer.
    GFD838452Courtesy of FORD MOTOR COMPANY
  31. Remove the wiring harness bolt, retainer from the LH side of the engine crossmember.
    GFD838453Courtesy of FORD MOTOR COMPANY
  32. Position the complete wiring harness assembly under the LH engine mount bracket towards the rear of vehicle.
    GFD838580Courtesy of FORD MOTOR COMPANY
  33. Remove the retainers and the access cover.
    GFD838581Courtesy of FORD MOTOR COMPANY
  34. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    1. Index mark one stud and the flexplate for assembly reference.
    2. Remove and discard the torque converter nuts.

    GFD838582Courtesy of FORD MOTOR COMPANY
    • Remove the exhaust flange bolts and detach the exhaust hanger.

    • Clean the catalytic converter-to-muffler sealing surfaces.

    GFD838356Courtesy of FORD MOTOR COMPANY
  36. Remove and discard the LH catalytic converter flange nuts.
    GFD838357Courtesy of FORD MOTOR COMPANY
    • Remove and discard the RH catalytic converter flange nuts and position rearward.

    • Clean the catalytic converter-to-exhaust manifold sealing surfaces.

    GFD838358Courtesy of FORD MOTOR COMPANY
  38. Remove the transmission support crossmember. Refer to: Transmission Support Crossmember .
  39. Lower the rear of the transmission for access to the upper bellhousing bolts.Use the General Equipment: Vehicle/Axle Stands
    GFD838583Courtesy of FORD MOTOR COMPANY
  40. Remove the upper bellhousing bolts.
    GFD838459Courtesy of FORD MOTOR COMPANY
  41. Raise the rear of the transmission.Use the General Equipment: Vehicle/Axle Stands
    GFD838584Courtesy of FORD MOTOR COMPANY
  42. Install the transmission support crossmember. Refer to: Transmission Support Crossmember .
  43. Remove the lower bellhousing bolt.
    GFD838585Courtesy of FORD MOTOR COMPANY
  44. Position the stand under the transmission bellhousing to support the front of transmission.Use the General Equipment: Vehicle/Axle Stands
    GFD838586Courtesy of FORD MOTOR COMPANY
  45. Remove the LH side bellhousing bolts and the shift cable bracket.
    GFD838587Courtesy of FORD MOTOR COMPANY
  46. Remove the RH side bellhousing bolts.
    GFD838588Courtesy of FORD MOTOR COMPANY
  47. NOTE: Board configuration may vary between powertrain lift tables.

    Position the powertrain lift table under the engine crossmember and support the front of the oil pan with wood blocks.Use the General Equipment: Wooden Block

    GFD837958Courtesy of FORD MOTOR COMPANY
  48. Install the adjustable mounting arm to the LH side of the engine crossmember.Use the General Equipment: Adjustable Mounting Arm
    GFD837959Courtesy of FORD MOTOR COMPANY
  49. Install the adjustable mounting arm to the RH side of the engine crossmember.Use the General Equipment: Adjustable Mounting Arm
    GFD837960Courtesy of FORD MOTOR COMPANY
  50. Remove and discard the LH engine crossmember bracket bolts.
    GFD837962Courtesy of FORD MOTOR COMPANY
  51. Remove and discard the bolts and remove the LH engine crossmember bracket.
    GFD837963Courtesy of FORD MOTOR COMPANY
  52. Remove and discard the RH engine crossmember bracket bolts.
    GFD837965Courtesy of FORD MOTOR COMPANY
  53. Remove and discard the bolts and remove the RH engine crossmember bracket.
    GFD838589Courtesy of FORD MOTOR COMPANY
  54. Remove and discard the engine crossmember bolts.
    GFD837967Courtesy of FORD MOTOR COMPANY
  55. Separate the engine and crossmember assembly from the transmission.
    GFD838590Courtesy of FORD MOTOR COMPANY
  56. Using the powertrain lift table lower the engine from the vehicle.
    GFD838591Courtesy of FORD MOTOR COMPANY
  57. Remove the bolts and the LH heat shield.
    GFD838592Courtesy of FORD MOTOR COMPANY
  58. Install the LH engine lift eye.Use Special Service Tool: 303-1245 Engine Lift Eye.
    GFD838593Courtesy of FORD MOTOR COMPANY
  59. Install the engine floor crane.Use the General Equipment: Floor Crane
    GFD838594Courtesy of FORD MOTOR COMPANY
    • Remove and discard the engine mount nuts.

    • Using the floor crane, lift the engine from the engine crossmember.Use the General Equipment: Floor Crane

GFD838595Courtesy of FORD MOTOR COMPANY
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