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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 152 (Engine - 3.5L DURATEC (202KW/275PS)) >> Removal And Installation >> Oil Pan >> Removal

Oil Pan: Removal

WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, may cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: JACKING AND LIFTING - 3.5L DURATEC (202KW 275PS) 3.5L ECOBOOST (235KW 320PS)
  2. Disconnect the battery ground cable. Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: SINGLE BATTERY . Refer to: BATTERY DISCONNECT AND CONNECT - VEHICLES WITH: DUAL BATTERIES
  3. Remove the oil level indicator.
    GFD838440Courtesy of FORD MOTOR COMPANY
  4. Remove the air cleaner outlet pipe. Refer to: REMOVAL
  5. NOTE: RH shown, LH similar.

    Remove and discard the RH and LH engine mount nuts.

    GFD838441Courtesy of FORD MOTOR COMPANY
  6. Remove the following items:

    1. If equipped with AWD (all-wheel drive), remove the front axle assembly. Refer to: Axle Assembly .
    2. Remove the starter motor. Refer to: Starter Motor .

    • Remove the oil pan drain plug and drain the engine oil.Use the General Equipment: Oil Drain Equipment

    • Install the oil drain plug.

      Torque: 26 Nm

    GFD837673Courtesy of FORD MOTOR COMPANY
  8. Remove and discard the engine oil filter.Use the General Equipment: Oil Drain Equipment
    GFD838315Courtesy of FORD MOTOR COMPANY
  9. Detach the ground wire retainers and position aside.
    GFD838442Courtesy of FORD MOTOR COMPANY
  10. Remove and discard the bolts and remove the lower load path bars.
    GFD837745Courtesy of FORD MOTOR COMPANY
  11. If equipped with dual generators, remove the A/C compressor. Refer to: REMOVAL
  12. If equipped with dual generators, remove the secondary generator. Refer to: Generator - 3.5L Duratec (202kW/275PS) .
  13. If equipped with dual generators, remove the bolts, stud bolt and the generator bracket.
    GFD838392Courtesy of FORD MOTOR COMPANY
  14. Disconnect the A/C compressor electrical connector and detach the wiring harness retainer.
    GFD838443Courtesy of FORD MOTOR COMPANY
  15. Disconnect the LH catalyst monitor sensor and the wiring harness retainer.
    GFD838444Courtesy of FORD MOTOR COMPANY
  16. Disconnect the RH HO2S and catalyst monitor sensor and the wiring harness retainer.
    GFD838355Courtesy of FORD MOTOR COMPANY
    1. Position the catalyst monitor sensor wiring harness and retainer under the fuel tube.
    2. If equipped with AWD, disconnect the transfer case wiring harness electrical connector and the wiring harness retainers.
    GFD838445Courtesy of FORD MOTOR COMPANY
  18. If equipped with AWD, detach the transfer case vent tube retainers and position aside.
    GFD838446Courtesy of FORD MOTOR COMPANY
    • If equipped with AWD, disconnect the transmission wiring harness electrical connector.

    • Remove the bolt and position the transmission wiring harness aside.

    GFD838447Courtesy of FORD MOTOR COMPANY
  20. Remove the bolt and position the transmission wiring harness aside.
    GFD838448Courtesy of FORD MOTOR COMPANY
  21. Remove the wiring harness conduit nut.
    GFD838449Courtesy of FORD MOTOR COMPANY
  22. Release the wiring harness retainer and position the harness aside.
    GFD838450Courtesy of FORD MOTOR COMPANY
    • Position the protective cover aside and remove the generator B+ terminal nut.

    • Disconnect the generator electrical connector.

    GFD838451Courtesy of FORD MOTOR COMPANY
  24. Remove the wiring harness conduit bracket bolt and detach the wiring harness retainer.
    GFD838452Courtesy of FORD MOTOR COMPANY
  25. Remove the wiring harness bolt, retainer from the LH side of the engine crossmember.
    GFD838453Courtesy of FORD MOTOR COMPANY
  26. Position the complete wiring harness assembly aside.
    GFD838454Courtesy of FORD MOTOR COMPANY
  27. Remove the oil pan bolt and stud bolt.
    GFD838455Courtesy of FORD MOTOR COMPANY
  28. Remove the oil pan stud bolt.
    GFD838456Courtesy of FORD MOTOR COMPANY
  29. Loosen the bellhousing bolt 5 mm (0.19 in).
    GFD838457Courtesy of FORD MOTOR COMPANY
  30. Loosen the bellhousing bolts 5 mm (0.19 in).
    GFD838458Courtesy of FORD MOTOR COMPANY
  31. Loosen the bellhousing bolts 5 mm (0.19 in).
    GFD838459Courtesy of FORD MOTOR COMPANY
  32. NOTE: If equipped with dual generator, there will only be 3 bolts.

    Remove the engine front cover bolts.

    GFD838460Courtesy of FORD MOTOR COMPANY
    • Detach the coolant hose retainer.

    • Remove the bolt and position the oil cooler aside.

    GFD838461Courtesy of FORD MOTOR COMPANY
  34. Install the stands under the RH engine mount bracket and under the engine front cover generator tab.Use the General Equipment: Vehicle/Axle Stands
    GFD838462Courtesy of FORD MOTOR COMPANY
  35. NOTE: RH shown, LH similar.

    Remove and discard the RH and LH engine mount bolts from the bottom of the engine crossmember.

    GFD837765Courtesy of FORD MOTOR COMPANY
  36. With the aid of an assistant, remove and discard the engine crossmember bolts and remove the engine crossmember.
    GFD837767Courtesy of FORD MOTOR COMPANY
  37. Separate the engine and transmission 5 mm (0.19 in).
    GFD838463Courtesy of FORD MOTOR COMPANY
  38. Remove the oil pan bolts.
    GFD838464Courtesy of FORD MOTOR COMPANY
  39. Using a pry tool on the pry pads shown, remove the oil pan.
    GFD838465Courtesy of FORD MOTOR COMPANY
  40. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
    GFD838466Courtesy of FORD MOTOR COMPANY
  41. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
    GFD838467Courtesy of FORD MOTOR COMPANY
  42. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
GFD838468Courtesy of FORD MOTOR COMPANY
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