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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 151 (Automatic Transmission - 10-Speed Automatic Transmission - 10R80 (Symptom Diagnosis - Installation)) >> Removal And Installation >> E Clutch >> Installation

E Clutch: Installation

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  1. Install the new E clutch piston and balance dam inner seals. Lubricate the seals with petroleum jelly.
    GFD839405Courtesy of FORD MOTOR COMPANY
  2. NOTE: Clutch plate quantity is model dependant based on engine displacement.

    Soak the E clutch plates in clean transmission fluid. Install the E clutch assembly.

    1. Pressure plate (select fit)
    2. Friction plates. Refer to: Specifications .
    3. NOTE: Align the inner splines of the steel plates with the pressure plate internal splines.

      Steel plates

    4. Apply plate (2.9-3.0)

    GFD839406Courtesy of FORD MOTOR COMPANY
  3. Install the E clutch piston return spring.
    GFD839401Courtesy of FORD MOTOR COMPANY
  4. Install a new E clutch balance dam outer seal. Lubricate the seal with petroleum jelly.
    GFD839407Courtesy of FORD MOTOR COMPANY
  5. Install the E clutch balance dam in the new E clutch piston.

    1. E clutch balance dam
    2. E clutch piston

    GFD839408Courtesy of FORD MOTOR COMPANY
  6. Lubricate the new E clutch piston seal with petroleum jelly.
    GFD839409Courtesy of FORD MOTOR COMPANY
  7. Install the new E clutch piston and balance dam in the E clutch hub.
    GFD839410Courtesy of FORD MOTOR COMPANY
  8. NOTE: Do not compress the balance dam too far or damage to the E clutch hub can occur. Only compress the E clutch hub far enough to install the retainer.

    Using the special tool and a press, compress the E clutch balance dam and install the retainer.Use Special Service Tool: 307-741 Spring Compressor, F Clutch.Use the General Equipment: Hydraulic Press

    GFD839397Courtesy of FORD MOTOR COMPANY
  9. Assemble the special tools and position the E clutch assembly on the special tool.Use Special Service Tool: 307-662 Gauge, Clutch Pack Endplay., 307-003 (T57L-500-B) Holding Fixture, Transmission.
    GFD839411Courtesy of FORD MOTOR COMPANY
  10. Using the special tool, measure the E clutch clearance. Position the plunger so it rests on the top surface of the pressure plate. Zero the dial indicator. Pull up on the pressure plate and measure and record the clutch clearance in 3 different places. Average the 3 recorded clutch clearance measurements and compare the measurement to the clutch clearance chart in specifications to determine the correct size pressure plate. Install the correct E clutch pressure plate. Refer to: Specifications

    . Use Special Service Tool: 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge.

    GFD839412Courtesy of FORD MOTOR COMPANY
  11. NOTE: The E clutch seals have been updated to O-ring seals. The new seal kit may contain D-ring seals or O-ring seals, either can be used.

    Install the new input shaft E clutch seals.

    GFD839413Courtesy of FORD MOTOR COMPANY
  12. Install the input shaft in the E clutch and install the snap ring.
    GFD839392Courtesy of FORD MOTOR COMPANY
  13. Install the (T7) thrust bearing onto the E clutch with the tab locators up. Snap the bearing into place.
    GFD839414Courtesy of FORD MOTOR COMPANY
  14. NOTE: Align the outer splines on the friction plates.

    Install the input shaft and the E clutch into the No. 4 shell and sun gear.

    GFD839390Courtesy of FORD MOTOR COMPANY
  15. Install the lower rear No. 3 ring gear snap ring.
    GFD839389Courtesy of FORD MOTOR COMPANY
  16. Install the No. 3 ring gear and the snap ring. Align the snap ring gap 180deg. from the bottom snap ring gap.
    GFD839388Courtesy of FORD MOTOR COMPANY
  17. Install the (T6) thrust bearing onto the E clutch with the tab locators down. Snap the bearing into place.
    GFD839415Courtesy of FORD MOTOR COMPANY
  18. Install the special tool and adjust the special tool to align the bottom edge of the tool with the top edge of the bottom Teflon® seal groove.Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD839416Courtesy of FORD MOTOR COMPANY
  19. Install a new Teflon® seal on the special tool.Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD839417Courtesy of FORD MOTOR COMPANY
  20. Using the top half of the special tool, slide the Teflon® seal into the groove. Remove the special tools and repeat the steps for the other 4 Teflon® seals.Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD839418Courtesy of FORD MOTOR COMPANY
  21. Install the special tool to size the 5 Teflon® seals.Use Special Service Tool: 307-747 Installer/ Sizer, Input Shaft Solid Sealing Rings; Large.
    GFD839419Courtesy of FORD MOTOR COMPANY
  22. Install the E clutch and input shaft assembly.
    GFD839386Courtesy of FORD MOTOR COMPANY
  23. Install the (T8) thrust bearing.
    GFD839385Courtesy of FORD MOTOR COMPANY
    1. NOTE: Some early build transmissions are not equipped with lazer applied ink marks.

      Inspect the No. 1 planetary carrier and the clutch and planetary container cylinder for lazer applied ink marks.

    2. NOTE: If ink marks are present the marks must be aligned or a transmission vibration can occur.

      If ink marks are present align the marks and install the clutch and planetary container cylinder onto the No. 1 planetary carrier and install the snap ring. Make sure the snap ring is seated.

    3. Install the No. 1 planetary carrier snap ring. Make sure the snap ring is seated.
    GFD839420Courtesy of FORD MOTOR COMPANY
  25. Using the special tool, install a new Teflon® seal in the groove on the input shaft.Use Special Service Tool: 307-653 Sizer, Input Shaft Teflon Seal.
    GFD839421Courtesy of FORD MOTOR COMPANY
  26. Using the special tool, size the Teflon® seal.Use Special Service Tool: 307-653 Sizer, Input Shaft Teflon Seal.
    GFD839422Courtesy of FORD MOTOR COMPANY
  27. Install the special tool and adjust the special tool to align the bottom edge of the tool with the top edge of the bottom Teflon® seal groove.Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD839423Courtesy of FORD MOTOR COMPANY
  28. Install a new Teflon® seal on the special tool.Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD839424Courtesy of FORD MOTOR COMPANY
  29. Using the top half of the special tool, slide the Teflon® seal into the groove. Remove the special tools and repeat the steps for the other 4 Teflon® seals.Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD839425Courtesy of FORD MOTOR COMPANY
  30. Install the special tool to size the 5 Teflon® seals.Use Special Service Tool: 307-748 Installer/Sizer, Input Shaft Solid Sealing Rings; Small.
    GFD839426Courtesy of FORD MOTOR COMPANY
  31. Install the (T9) thrust bearing.
    GFD839379Courtesy of FORD MOTOR COMPANY
  32. Lubricate the output shaft bushing with petroleum jelly.
    GFD839427Courtesy of FORD MOTOR COMPANY
  33. Using the special tools and a floor crane, install the clutch and planetary assembly.Use Special Service Tool: 307-651 Bracket, Pump Remover/Installer., 307-651-01 Adapter for 307-651 (Super Sub Assembly Lifting).
    GFD839428Courtesy of FORD MOTOR COMPANY
  34. Install the new torque converter hub seal on the special tools.Use Special Service Tool: 307-750 Installer, Converter Seal., 205-1018 Installation Tube.
    GFD839429Courtesy of FORD MOTOR COMPANY
  35. Using the special tools, install the new torque converter hub seal.Use Special Service Tool: 307-750 Installer, Converter Seal., 205-1018 Installation Tube.
    GFD839430Courtesy of FORD MOTOR COMPANY
  36. Install the torque converter hub seal snap ring.
    GFD839431Courtesy of FORD MOTOR COMPANY
  37. Install the new front support-to-case seal with the seal color visible from the outside.
    GFD839432Courtesy of FORD MOTOR COMPANY
  38. Install the (T3) thrust bearing.
    GFD839433Courtesy of FORD MOTOR COMPANY
  39. Install the special tool.Use Special Service Tool: 307-790 Endplay Check Gauge.
    GFD839434Courtesy of FORD MOTOR COMPANY
  40. NOTE: The special tool height 0.50 in (12.7 mm) must be subtracted from the measurement to get the correct measurement A height.

    Using the special tools and a depth gauge, measure the distance from the top of the special tool to the top of the (T3) thrust bearing special tool in 2 different places. Average the measurements and subtract 0.50 in (12.7 mm). Record this as measurement A.

    1. Measure it
    2. Subtract itUse Special Service Tool: 307-661 Gauge, End Play., 307-661-01 Spacers/Plate, Clearance Gage.

    GFD839435Courtesy of FORD MOTOR COMPANY
  41. Using the special tool and a depth gauge, measure the distance from the top of the special tool to the transmission deck mating surface in 2 different places. Average the measurements. Record this measurement as measurement B.Use Special Service Tool: 307-661 Gauge, End Play.
    GFD839436Courtesy of FORD MOTOR COMPANY
  42. Using the special tool and a depth gauge, measure the distance from the top of the special tool to (T3) thrust bearing surface in 2 different places. Average the measurements. Record this as measurement C.Use Special Service Tool: 307-661 Gauge, End Play.
    GFD839437Courtesy of FORD MOTOR COMPANY
  43. NOTE: Recorded measurement A compensates for the differences in height of the special tool.

    Calculate the correct shim thickness. Subtract measurement C from measurement B and record this as measurement D. Subtract measurement D from measurement A to get the clearance between the front support and the (T3) thrust bearing. Using the Selective Fit Shim Charts in specifications, select the correct shim to bring the transmission end clearance into specification. Refer to: Specifications .

    GFD839438Courtesy of FORD MOTOR COMPANY
  44. Install the selective shim.
    GFD839439Courtesy of FORD MOTOR COMPANY
  45. NOTE: If replacing A clutch separating springs, all separating springs must be replaced as a matching set or damage can occur.
    NOTE: Clutch plate quantity is model dependant based on engine displacement.

    Soak the A clutch plates in clean transmission fluid. Install the A clutch assembly.

    1. Pressure plate
    2. Friction plates Refer to: Specifications .
    3. Separator springs
    4. Steel plates
    5. Apply plate (select fit)
    6. Wave spring

    GFD839440Courtesy of FORD MOTOR COMPANY
  46. Lubricate the transmission case-to-front support sealing surface, the Teflon seals and the front support O-ring with petroleum jelly.
    GFD839441Courtesy of FORD MOTOR COMPANY
  47. NOTE: Bolt holes should be cleaned out and dry before installing the front support.

    Install the special tool in the location shown.Use Special Service Tool: 307-797 Installer, Alignment Studs (3) and Alignment Pin (All 10R).

    GFD839442Courtesy of FORD MOTOR COMPANY
  48. Install the front support into the transmission case. Align the pump gear to the pump drive gear pocket area. Rotate the input shaft to align the one-way clutch splines with the No. 1 sun gear.
    GFD839443Courtesy of FORD MOTOR COMPANY
    1. Install the special tool studs, washers and nuts in the location shown.Use Special Service Tool: 307-797 Installer, Alignment Studs (3) and Alignment Pin (All 10R).
    2. Tighten the special tool nuts evenly to seat the front support assembly to the transmission case.
    GFD839444Courtesy of FORD MOTOR COMPANY
  50. NOTE: Bolts and seals should be installed dry.
    NOTE: New bolts are produced with the washers installed. If the bolts are being reused the new washers must be installed.

    If necessary, install the new front support assembly bolt washers.

    GFD839445Courtesy of FORD MOTOR COMPANY
    1. With the special tools installed, hand tight the front support bolts in a crisscross pattern.
    2. Remove the special tools and install the front support bolts hand tight.
    GFD839446Courtesy of FORD MOTOR COMPANY
  52. Tighten the front support bolts in a crisscross pattern.

    Torque: 31.5 Nm

    GFD839373Courtesy of FORD MOTOR COMPANY
  53. Using the special tool, install the torque converter.Use Special Service Tool: 307-091 Handle, Torque Converter.
    GFD839357Courtesy of FORD MOTOR COMPANY
  54. Install the special tool to hold the torque converter.Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD839447Courtesy of FORD MOTOR COMPANY
  55. Install the speed sensors.

    1. Intermediate Speed Sensor A (ISSA)
    2. TSS sensor
    3. Intermediate Speed Sensor B (ISSB)
    4. OSS sensor

    • Torque

      : 11 Nm

    GFD839371Courtesy of FORD MOTOR COMPANY
  56. Connect and lock the speed sensors.

    1. Intermediate Speed Sensor A (ISSA)
    2. TSS sensor
    3. Intermediate Speed Sensor B (ISSB)
    4. OSS sensor

    GFD839370Courtesy of FORD MOTOR COMPANY
  57. Install the transmission fluid pump and the bolts.

    Torque: 8 Nm

    GFD839372Courtesy of FORD MOTOR COMPANY
  58. NOTE: Do not install a 71 mm length bolt in the location shown or the transmission clutch and planetary container will be damaged and result in transmission failure.

    Loosely install the main control valve body.

    1. NOTE: Be sure the main control-to-case seal is attached to the main control.

      Connect the internal wiring harness electrical connector while installing the main control valve body.

    2. If equipped with a park pawl lock valve, align the TR sensor with the park pawl lock valve.
    3. Align the guide pins on the main control valve body with the alignment holes in the transmission case.
    4. Loosely install the 68 mm length main control-to-transmission case bolts.

    GFD839448Courtesy of FORD MOTOR COMPANY
  59. Tighten the bolts in the sequence shown.

    Torque: 10 Nm

    GFD839449Courtesy of FORD MOTOR COMPANY
  60. Lock the main control main electrical connector.
    GFD839368Courtesy of FORD MOTOR COMPANY

    Auto-Start-Stop vehicles 

  61. Install the transmission fluid auxiliary pump and loosely install the bolts.
    GFD839367Courtesy of FORD MOTOR COMPANY
  62. Connect the transmission fluid auxiliary pump electrical connector.
    GFD839366Courtesy of FORD MOTOR COMPANY
  63. Install the new transmission fluid auxiliary pump tube seal.
    GFD839450Courtesy of FORD MOTOR COMPANY
  64. Inspect the transmission fluid auxiliary pump tube O-ring.
    GFD839451Courtesy of FORD MOTOR COMPANY
  65. Install the transmission fluid auxiliary pump tube and loosely install the bolt.
    GFD839364Courtesy of FORD MOTOR COMPANY
    1. Transmission fluid auxiliary pump bolts

      Torque: 11 Nm

    2. Transmission fluid auxiliary pump tube bolt

      Torque: 12 Nm

    GFD839452Courtesy of FORD MOTOR COMPANY

    All vehicles 

  67. Install the filter seal in the pump.
    GFD839453Courtesy of FORD MOTOR COMPANY
  68. NOTE: If the bolts are installed in the wrong locations, transmission damage will occur.
    NOTE: The transmission fluid filter may be reused if no excessive contamination is indicated.

    Install the filter and the bolts in the correct locations.

    1. Short bolt 35 mm
    2. Long bolt 71 mm

    • Torque

      : 10.5 Nm

    GFD839362Courtesy of FORD MOTOR COMPANY
  69. Clean and inspect the magnet and the retainer.
    GFD839454Courtesy of FORD MOTOR COMPANY
  70. NOTE: The transmission fluid pan gasket can be reused if not damaged.

    Align the tabs in the noted location and install the transmission fluid pan gasket.

    GFD839360Courtesy of FORD MOTOR COMPANY
  71. Install the transmission fluid pan and tighten the bolts in a crisscross pattern.

    1. Studbolts

      Torque: 12 Nm

    2. Bolts

      Torque: 10 Nm

    GFD839359Courtesy of FORD MOTOR COMPANY
  72. Loosely install the transmission fluid level indicator.
    GFD839361Courtesy of FORD MOTOR COMPANY
  73. Install the transmission assembly. Refer to: Transmission .
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