Transmission Case

WARNING: This page is about a different car, the 2024 Ford Transit-350 HD, 2024 Ford Transit-350, 2024 Ford Transit-250, and 2024 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

Special Tool(s) / General Equipment

Courtesy of FORD MOTOR COMPANY	204-594Forcing screw
Courtesy of FORD MOTOR COMPANY	307-744Remover, Output Shaft Bearing
Courtesy of FORD MOTOR COMPANY	307-819Receiver Cup

Remove and discard the park pawl actuator rod sleeve roll pin (7G100), move the park pawl out of the park pawl actuator rod sleeve and remove the park pawl actuator rod sleeve.

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Remove and discard the park pawl actuator rod sleeve seals (2D330).

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Remove the park pawl shaft plug.

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1. Disconnect the park pawl return spring to remove tension from the park pawl shaft and remove the park pawl shaft.
2. Remove the park pawl.
3. Remove the park pawl return spring.
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Remove the line pressure port and rear case plugs.

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Rear Wheel Drive (RWD) vehicles
Remove the output shaft ball bearing snap ring.

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Using the special tools, remove the bearings and the fluid passage sleeve.
1. Outer output shaft ball bearingUse Special Service Tool: 204-594 Forcing screw., 307-744 Remover, Output Shaft Bearing., 307-819 Receiver Cup.
2. Fluid passage sleeve
3. Inner output shaft bearing
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Four-Wheel Drive (4WD) vehicles
Using the special tools, remove the bearings and the fluid passage sleeve.
1. Outer output shaft bearingUse Special Service Tool: 204-594 Forcing screw., 307-744 Remover, Output Shaft Bearing.
2. Fluid passage sleeve
3. Inner output shaft bearing

Courtesy of FORD MOTOR COMPANY