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Home >> Ford >> 2024 >> E-Transit Cutaway >> Repair and Diagnosis >> External Pages >> Different car >> Section 135 (Exhaust System - 3.5L ECOBOOST (235KW/320PS)) >> Removal And Installation >> Dual Catalytic Converter Y-Pipe - AWD >> Installation

Dual Catalytic Converter Y-Pipe - AWD: Installation

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  1. Clean all exhaust connections before reassembly.
  2. NOTE: This step is only required if you are replacing with new components.

    • Install the catalytic converter brace bracket.

    • Apply anti-seize to thread of sensor, Using special tool install the HO2S and the catalyst monitor sensors.Use Special Service Tool: 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor.

      Material: Anti-Seize Lubricant

      Torque: 48 Nm

    GFD839949Courtesy of FORD MOTOR COMPANY
    1. NOTE: Install the new studs if required.

      Clean and inspect the gasket surface and the studs, install the new studs if required.

      Torque: 25 Nm

    2. NOTE: Make sure that new gasket is installed.

      Install the new LH gasket.

    GFD839939Courtesy of FORD MOTOR COMPANY
  4. NOTE: This step is only required if you are replacing the adapter.

    1. Clean and inspect the gasket surface.
    2. NOTE: Make sure that new gasket is installed.

      Install the new RH gasket.

    GFD839940Courtesy of FORD MOTOR COMPANY
  5. NOTE: This step is only required if you are replacing the adapter.
    NOTE: Make sure that new bolts are installed.

    Install the adapter and the bolts.

    Torque: 40 Nm

    GFD839941Courtesy of FORD MOTOR COMPANY
  6. NOTE: This step requires the aid of another technician.

    Position the dual catalytic converter / Y-pipe assembly in the vehicle and install the brace bracket bolts.

    Torque: 40 Nm

    GFD839947Courtesy of FORD MOTOR COMPANY
  7. NOTE: The bolts are only finger tight at this step.

    Attach the isolator and install the flange bolts.

    GFD839932Courtesy of FORD MOTOR COMPANY
  8. NOTE: Make sure that new nuts are installed.

    Evenly tighten the new LH catalytic converter flange nuts onto the TC.

    Torque: 40 Nm

    GFD839942Courtesy of FORD MOTOR COMPANY
  9. NOTE: Make sure that new nuts are installed.

    Evenly tighten the new RH catalytic converter flange nuts.

    Torque: 40 Nm

    GFD839950Courtesy of FORD MOTOR COMPANY
  10. Install the bolts.

    Torque: 40 Nm

    GFD839944Courtesy of FORD MOTOR COMPANY
  11. To install, reverse the removal procedure.
  12. Check the exhaust system for leaks.
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