Catalytic Converter - FWD: Installation

Clean all exhaust connections before reassembly.
NOTE: The following step is only required if the components are being replaced with new items:

Install the isolator bracket assembly.

Courtesy of FORD MOTOR COMPANY
NOTE: Make sure that new gasket is installed:

Install a new gasket.

Courtesy of FORD MOTOR COMPANY
NOTE: The lower bracket nut is only finger tight at this step.

Position the catalytic converter in the vehicle and install the lower bracket nut.

Courtesy of FORD MOTOR COMPANY
Raise the front subframe.

Courtesy of FORD MOTOR COMPANY
On both sides, install the front subframe bolts finger tight.

Courtesy of FORD MOTOR COMPANY
NOTE: Make sure new bolts are used.
1. Install the subframe brackets and the new rearward subframe bolts finger tight.
2. Install the subframe bracket bolts finger tight.
Courtesy of FORD MOTOR COMPANY
On both sides, align index-mark made during removal.

Courtesy of FORD MOTOR COMPANY
On both sides, tighten the subframe bolts.
Torque: 85 lb.ft (115 Nm)

Courtesy of FORD MOTOR COMPANY
On both sides, tighten the front subframe bolts.
Torque: 22 lb.ft (30 Nm)

Courtesy of FORD MOTOR COMPANY
1. Tighten the bolts.
  Torque:Stage 1: 159 lb.ft (215 Nm)Stage 2: 60deg.
2. Tighten the bolts.
  Torque: 46 lb.ft (63 Nm)
Courtesy of FORD MOTOR COMPANY
Install the subframe support bracket bolts.
Torque: 22 lb.ft (30 Nm)

Courtesy of FORD MOTOR COMPANY
NOTE: Make sure new bolt is used.

Install a new roll restrictor bolt.

Torque: 129 lb.ft (175 Nm)

Courtesy of FORD MOTOR COMPANY
NOTE: Make sure that new exhaust manifold nuts are installed:

Install the exhaust manifold nuts.

Torque: 41 lb.ft (55 Nm)

Courtesy of FORD MOTOR COMPANY
Tighten the lower bracket nut.
Torque: 35 lb.ft (48 Nm)

Courtesy of FORD MOTOR COMPANY
To install, reverse the removal procedure.
Check the exhaust system for leaks.