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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Exhaust System - 2.5L DURATEC (125KW/170PS)) >> Removal And Installation >> Catalytic Converter >> Removal

Catalytic Converter: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Removal steps in this procedure may contain installation details.
  1. Remove the cowl panel. Refer to: Cowl Panel .
  2. Disconnect the catalyst monitor sensor electrical connector.
    GFD572712Courtesy of FORD MOTOR COMPANY
  3. Disconnect the HO2S electrical connector.
    GFD572713Courtesy of FORD MOTOR COMPANY
  4. Remove the bolts and the catalytic converter heat shield.

    Torque: 89 lb.in (10 Nm)

    GFD572714Courtesy of FORD MOTOR COMPANY
  5. NOTE: Make sure that new nuts are installed.

    Remove and discard the catalytic converter nuts.

    Torque:Stage 1: Tighten: 41 lb.ft (55 Nm)

    Stage 2: Retighten: 41 lb.ft (55 Nm)

    GFD572705Courtesy of FORD MOTOR COMPANY
  6. Remove the front subframe. Refer to: Front Subframe - Remove for Access .
    • Remove and discard the nuts.

    • Position aside the muffler and tailpipe and discard the gasket.

    GFD572715Courtesy of FORD MOTOR COMPANY
  7. Remove the nut and the catalytic converter.

    Torque: 35 lb.ft (47 Nm)

    GFD572708Courtesy of FORD MOTOR COMPANY
  8. NOTE: Make sure that a new component is installed.

    Remove and discard the exhaust manifold gasket.

    GFD572709Courtesy of FORD MOTOR COMPANY
  9. NOTE: Make sure that new studs are installed.

    Remove and discard the exhaust manifold studs.

    Torque: 150 lb.in (17 Nm)

GFD572716Courtesy of FORD MOTOR COMPANY