Front Halfshaft RH: Installation

All vehicles 

1. If equipped, With FWD. Clean and inspect the inner halfshaft splines and mating surfaces.

   Courtesy of FORD MOTOR COMPANY

2. Clean and inspect the outer halfshaft splines and mating surfaces.

   Courtesy of FORD MOTOR COMPANY

3. Replace the RH halfshaft seal. Refer to: Halfshaft Seal RH .
4. Rotate the steering wheel fully to the LH side.

   Courtesy of FORD MOTOR COMPANY

5. NOTE: Make sure that the strut is not moved more than necessary to prevent damage to top mount.
   NOTE: The inner constant velocity (CV) joint must not be bent more than 18 deg..
   NOTE: The outer constant velocity (CV) joint must not be bent more than 45 deg..
   NOTE: Do not fully install shaft at this time.

   Remove the special tool before completely installing the halfshaft.

   Courtesy of FORD MOTOR COMPANY

6. Inspect and install the RH halfshaft through the seal protector.

   Courtesy of FORD MOTOR COMPANY

7. Install the new halfshaft retaining strap and the new halfshaft retaining strap nuts.

   Torque:Stage 1: 44 lb.in (5 Nm); Stage 2: 18 lb.ft (25 Nm)

   Courtesy of FORD MOTOR COMPANY

8. NOTE: Make sure that the strut is not moved more than necessary to prevent damage to top mount.
   NOTE: The inner constant velocity (CV) joint must not be bent more than 18 deg..
   NOTE: The outer constant velocity (CV) joint must not be bent more than 45 deg..

   Position the RH halfshaft into the wheel bearing and hub.

   Courtesy of FORD MOTOR COMPANY

9. Using special tools, install the RH halfshaft into the wheel bearing and hub. Use Special Service Tool: 204-161 (T97P-1175-A) Installer, Halfshaft.

   Torque: 33 lb.ft (45 Nm)

   Courtesy of FORD MOTOR COMPANY

10. NOTE: Make sure a new nut is installed.

    Insert the lower ball joint into the wheel knuckle and install a new lower ball joint bolt and nut.

    Torque: 61 lb.ft (83 Nm)

    Courtesy of FORD MOTOR COMPANY

11. Install the new flexible brake hose bolt.

    Torque: 89 lb.in (10 Nm)

    Courtesy of FORD MOTOR COMPANY

12. Attach the tie rod and install a new tie rod nut.

    Torque: 35 lb.ft (48 Nm)

    Courtesy of FORD MOTOR COMPANY

    1.6L EcoBoost (132kW/180PS) - Sigma 

13. Position the TC outlet pipe and tighten the clamps.

    Torque: 44 lb.in (5 Nm)

    Courtesy of FORD MOTOR COMPANY

    All vehicles 

14. If equipped, Install the underbody shield and the retainers.

    Courtesy of FORD MOTOR COMPANY

15. NOTE: Do not tighten the front wheel hub nut with the vehicle on the ground. The nut must be tightened to specification before the vehicle is lowered onto the wheels. Wheel bearing damage will occur if the wheel bearing is loaded with the weight of the vehicle applied.
    NOTE: Install and tighten the new wheel hub nut to specification in a continuous rotation. Always install a new wheel hub nut after loosening or when not tightened to specification in a continuous rotation or damage to the components may occur.

    Install the wheel hub nut.

    Torque:Stage 1: 59 lb.ft (80 Nm); Stage 2: 90 deg.

    Courtesy of FORD MOTOR COMPANY

16. Install the wheel and tire. Refer to: WHEELS AND TIRES
17. Check the transmission fluid level. Refer to: TRANSMISSION FLUID LEVEL CHECK .