Fuel Tank: Removal

WARNING: This page is about a different variant/trim than selected.

NOTE: Removal steps in this procedure may contain installation details.

Release the fuel system pressure. Refer to: Fuel System Pressure Release .
Drain the fuel tank. Refer to: Fuel Tank Draining .
With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
1. NOTE: Make sure that new nuts are installed.
  
  Remove and discard the nuts.
  
  Torque: 35 lb.ft (48 Nm)
2. Position back the exhaust system, remove and discard the gasket.
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If equipped, remove the bolts and the center support brace.
Torque: 18 lb.ft (25 Nm)

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Remove the four stamped nuts, the two clips and the deflector shield.

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Release the 3 exhaust isolators and position aside the muffler assembly.

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- Remove the retainers and position the front floor exhaust system cover aside.
- NOTE: This step requires the aid of another technician.
  
  NOTE: Pull the heat shield towards the RH side of the vehicle (do not push on the shield to remove).
  
  Remove the retainers and the underbody fuel tank heat shield.
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WARNING: Fuel may remain pressurized in some fuel lines after the Fuel System Pressure Release procedure. Wear safety gloves and a face shield when disconnecting pressure lines to avoid skin and eye contact. Failure to follow this instruction may result in serious personal injury.

NOTE: Be prepared to collect escaping fluid.

Disconnect the fuel feed line quick release couplings and position aside. Refer to: Quick Release Coupling .

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NOTE: Be prepared to collect escaping fluid.
1. Release the clamp and disconnect the fuel tank filler pipe from the fuel tank.
  Use the General Equipment: Hose Clamp(s)
2. Disconnect the vapor tube quick release coupling and position aside the hose. Refer to: Quick Release Coupling .
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Support the fuel tank with a transmission jack and remove the fuel tank strap bolts.
Install the General Equipment: Transmission Jack

Torque: 18 lb.ft (25 Nm)

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1. NOTE: Make sure that no strain is placed on the fuel lines and wiring harnesses.
  
  NOTE: Make sure that no components catch.
  
  NOTE: This step requires the aid of another technician.
  
  Lower the fuel tank.
  
  Use the General Equipment: Transmission Jack
2. Using retaining straps, secure the fuel tank.
  Use the General Equipment: Retaining Strap
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Disconnect the fuel pump and sender unit electrical connector.

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Remove the clip and disconnect the evaporative emission canister electrical connectors and the hose.

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NOTE: Make sure that no components catch.

Remove the fuel tank.

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