LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Electronic Engine Controls - 2.5L DURATEC (125KW/170PS)) >> Removal And Installation >> Crankshaft Position (CKP) Sensor >> Installation

Crankshaft Position (CKP) Sensor: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Turn the crankshaft clockwise until the No. 1 piston is 45 degrees BTDC using the guide holes on the engine front cover and the crankshaft pulley.
    GFD571338Courtesy of FORD MOTOR COMPANY
  2. Remove the engine plug bolt.
    GFD571339Courtesy of FORD MOTOR COMPANY
  3. Install Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
    GFD571340Courtesy of FORD MOTOR COMPANY
    1. Install Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
    2. Rotate the crankshaft slowly until the crankshaft stops.
    GFD571341Courtesy of FORD MOTOR COMPANY
  4. NOTE: Only tighten the bolts finger tight at this stage.

    Install the CKP sensor and the bolts finger-tight.

    GFD571342Courtesy of FORD MOTOR COMPANY
    • Install the special service tool. If the special service tool mark does not align with the TDC marked tooth on the crankshaft pulley, loosen the CKP sensor bolts and adjust the sensor until the tool is installed. Use Special Service Tool: 303-1417 Tool, Crank Sensor Alignment.

    • Tighten the CKP sensor bolts.

      Torque: 53 lb.in (6 Nm)

    • Remove the special service tool.

    GFD571343Courtesy of FORD MOTOR COMPANY
  5. Connect the CKP sensor electrical connector.
    GFD571344Courtesy of FORD MOTOR COMPANY
  6. Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
    GFD571340Courtesy of FORD MOTOR COMPANY
  7. Install the engine plug bolt.

    Torque: 177 lb.in (20 Nm)

    GFD571339Courtesy of FORD MOTOR COMPANY
  8. If equipped. Install the engine undershield reinforcement and the retainers.
    GFD571335Courtesy of FORD MOTOR COMPANY
  9. If equipped. Install the engine undershield and the retainers.
    GFD571336Courtesy of FORD MOTOR COMPANY
  10. Install the fender splash shield. Refer to: Fender Splash Shield .
  11. After completing the repair, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions. Use the General Equipment: Ford Diagnostic Equipment