Exhaust Gas Recirculation (EGR) Cooler: Installation

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

- Install the EGR valve gasket.
- Install the EGR cooler assembly.
  Torque
  
  : 22 lb.ft (30 Nm)
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NOTE: The new EGR outlet tube O-ring comes with lubricant, no lubricant needs to be applied.

Install the new o-ring.

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NOTE: The new EGR to exhaust manifold connector comes with lubricant, no lubricant needs to be applied.

Install the new EGR to exhaust manifold connector.

Torque

: 125 lb.ft (170 Nm)

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1. Install the EGR valve assembly.
2. Install the EGR valve outlet tube fastener and hand tighten at this stage.
3. Install the EGR valve inlet tube nut and hand tighten at this stage.
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Install the EGR cooler fasteners and hand tighten at this stage.

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Tighten the EGR cooler fasteners as per the sequence.
Torque

: 89 lb.in (10 Nm)

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1. Tighten the EGR valve outlet tube fastener.
  Torque
  
  : 89 lb.in (10 Nm)
2. Tighten the EGR valve inlet tube fastener.
  Torque
  
  : 103 lb.ft (140 Nm)
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Release the clip and pull back heat sleeve to visually inspect hot tube for any twisting.

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Position back the heat sleeve and install the clip.

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Connect the differential pressure sensor hoses.

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Connect the upper coolant hose to the EGR cooler assembly. Refer to: Quick Release Coupling .

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Connect the lower coolant hose to the EGR cooler assembly. Refer to: Quick Release Coupling .

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Connect the electrical connectors and wiring harness retainer.

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Install the CAC tube bracket and retainers.
Torque

: 1: 71 lb.in (8 Nm)

2: 53 lb.in (6 Nm)

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Install the RH side CAC intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
Install the RH side air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe RH .
Refill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
Slide the engine appearance cover into the retaining bracket and install the retainers.
Torque

: 97 lb.in (11 Nm)

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