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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 690 (Fuel Charging And Controls - Turbocharger - 3.0L Power Stroke Diesel) >> Removal And Installation >> Turbocharger >> Removal

Removal And Installation: Turbocharger: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
NOTE: Special attention needs to be given to the sealing ports for the oil feed, the oil drain, and the coolant tubes, on turbocharged engines. The sealing ports must be totally clean and free from O-ring residue, have no damage to the sealing surface and the tubes to ensure that there are no leaks or repeat repairs.

All Vehicles 

  1. Remove the brake vacuum pump. Refer to: Vacuum Pump .
  2. Remove the turbocharger oil return tube. Refer to: Turbocharger Oil Return Tube .
  3. Remove the turbocharger oil supply tube. Refer to: Turbocharger Oil Supply Tube .
  4. Remove the air cleaner outlet pipe RH. Refer to: Air Cleaner Outlet Pipe .
  5. Remove the charge air cooler intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
    1. Detach the wiring harness retainers from upper turbocharger heat shield.
    2. Disconnect the turbocharger VNT (variable nozzle turbine) actuator electrical connector.
    GFD557487Courtesy of FORD MOTOR COMPANY
  7. Remove the diesel particulate filter. Refer to: Diesel Particulate Filter (DPF) .

    LHD RWD 

  8. Install the transmission support insulator, the crossmember and the bolts finger tight.
    GFD557488Courtesy of FORD MOTOR COMPANY

    LHD 4WD 

  9. Install the transmission support insulator, the crossmember and the bolts finger tight.
    GFD557489Courtesy of FORD MOTOR COMPANY

    All Vehicles 

  10. Remove the high-lift transmission jack. Use the General Equipment: Transmission Jack
  11. Disconnect the coolant hose quick release coupling. Refer to: QUICK RELEASE COUPLING .
    GFD557490Courtesy of FORD MOTOR COMPANY
  12. Remove the turbocharger coolant supply tube bolt, then disconnect the turbocharger coolant supply tube from the engine.
    GFD557491Courtesy of FORD MOTOR COMPANY
  13. Remove and discard the turbocharger nuts, remove the turbocharger, then position the turbocharger towards the rear, next to the transmission.
    GFD557492Courtesy of FORD MOTOR COMPANY
  14. Remove and discard the turbocharger gasket.
    GFD557493Courtesy of FORD MOTOR COMPANY
  15. Disconnect and discard the outer half of the turbocharger coolant supply tube from the turbocharger coolant tube manifold.
    GFD557494Courtesy of FORD MOTOR COMPANY
  16. Remove the exhaust manifold heat shield bolts, then remove the heat shield.
    GFD557495Courtesy of FORD MOTOR COMPANY
  17. NOTE: Make note of turbocharger coolant tube manifold orientation to aid in proper installation.

    Remove the turbocharger coolant tube manifold bolt, then remove and discard the turbocharger coolant tube manifold.

    GFD557496Courtesy of FORD MOTOR COMPANY
  18. Remove and discard the turbocharger to exhaust manifold stud bolts.
    GFD557497Courtesy of FORD MOTOR COMPANY
  19. Remove the turbocharger through the front of the right front fender splash shield opening.
GFD557498Courtesy of FORD MOTOR COMPANY
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