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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 687 (Engine Emission Control - 3.0L Power Stroke Diesel) >> Removal And Installation >> Exhaust Gas Recirculation (EGR) System Module >> Removal

Exhaust Gas Recirculation (EGR) System Module: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .
  2. Remove the following items:

    1. Remove the air cleaner. Refer to: Air Cleaner .
    2. Remove the fender splash shield. Refer to: Fender Splash Shield .
    3. Remove the exhaust pressure sensor. Refer to: Exhaust Pressure Sensor .

  3. Drain the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  4. Remove the engine appearance cover.
    GFD557959Courtesy of FORD MOTOR COMPANY
  5. Remove and discard the fastener. Position aside the bracket and fuel tube assembly.
    GFD557960Courtesy of FORD MOTOR COMPANY
    1. Disconnect EGR temperature sensor electrical connector.
    2. Remove the wiring retainer.
    3. Remove the retainer from the timing belt cover.
    4. Remove the retainers and the EGR outlet tube.

    • Remove and discard the outlet gaskets.

    GFD557961Courtesy of FORD MOTOR COMPANY
  7. Using a holding device, hold the steering wheel in the straight ahead position.
    GFD557962Courtesy of FORD MOTOR COMPANY
  8. Remove and discard the bolt. Disconnect and position aside the lower steering shaft.
    GFD557963Courtesy of FORD MOTOR COMPANY
  9. Release the clamp and disconnect the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD557964Courtesy of FORD MOTOR COMPANY
    • If equipped, disconnect the electrical connector and the emission system control hose.

    • Disconnect the wire retainers from the oil level indicator.

    GFD557965Courtesy of FORD MOTOR COMPANY
    • If equipped, disconnect the electrical connector and the emission system control hose.

    • Disconnect the wire retainers from the oil level indicator.

    GFD557966Courtesy of FORD MOTOR COMPANY
  12. Detach the retainers and disconnect the coolant hose connector.
    GFD557967Courtesy of FORD MOTOR COMPANY
  13. Remove the oil level indicator.
    GFD557968Courtesy of FORD MOTOR COMPANY
    1. Remove the stud bolt.
    2. Remove the bolt.
    GFD557969Courtesy of FORD MOTOR COMPANY
    1. Detach the retainer.
    2. Detach the retainer.
    3. Remove the fastener.
    4. Pull the oil level indicator tube upwards to remove.
    GFD557970Courtesy of FORD MOTOR COMPANY
  16. Inspect the O-ring seal and replace if necessary.
    GFD557971Courtesy of FORD MOTOR COMPANY
  17. Remove the pin-type retainer. Remove the bolts and the transmission housing cover.
    GFD557972Courtesy of FORD MOTOR COMPANY
  18. If equipped, remove the bolts and the underbody shield.
    GFD557973Courtesy of FORD MOTOR COMPANY
  19. If equipped, remove the bolts and the skid plate.
    GFD557974Courtesy of FORD MOTOR COMPANY
  20. Disconnect the block heater electrical connector and the retainer.
    GFD557975Courtesy of FORD MOTOR COMPANY
  21. Remove the lower radiator coolant tube bolt.
    GFD557976Courtesy of FORD MOTOR COMPANY
  22. NOTE: Lower radiator coolant tube removed for clarity.

    1. Remove the hose clamp and position the aside hose. Remove the General Equipment: Hose Clamp Remover/Installer

    GFD557977Courtesy of FORD MOTOR COMPANY
  23. NOTE: Lower radiator coolant tube removed for clarity.

    1. Remove the fastener.
    2. NOTE: The heater coolant outlet tube only needs to be rotated until it clears the coolant bypass tube bracket.

      Remove the fastener and position aside the heater coolant outlet tube.

    GFD557978Courtesy of FORD MOTOR COMPANY
    1. Release the clamp and disconnect the coolant bypass hose. Use the General Equipment: Hose Clamp Remover/Installer
    2. Remove the bolts and the coolant bypass tube.
    GFD557979Courtesy of FORD MOTOR COMPANY
  25. Inspect the O-ring seal and replace if necessary.
    GFD557980Courtesy of FORD MOTOR COMPANY
  26. Remove the EGR cooler inlet tube bolts.
    GFD557981Courtesy of FORD MOTOR COMPANY
    1. Remove the bolt.
    2. Remove the stud bolt.
    3. Remove the bolts and EGR cooler assembly.
    GFD557982Courtesy of FORD MOTOR COMPANY
  28. Remove and discard the inlet tube gasket.
    GFD557983Courtesy of FORD MOTOR COMPANY
  29. Inspect the grommet and replace if necessary.
    GFD557984Courtesy of FORD MOTOR COMPANY
  30. NOTE: The removal of the EGR coolant inlet tube is only necessary if the EGR system module is being replaced.

    Remove the bolt and the EGR coolant inlet tube.

    GFD557985Courtesy of FORD MOTOR COMPANY
  31. Inspect the O-ring seal and replace if necessary.
GFD557986Courtesy of FORD MOTOR COMPANY
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