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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 684 (Fuel Charging And Controls - 3.0L Power Stroke Diesel) >> Removal And Installation >> Fuel Rail Supply Tube LH >> Removal

Fuel Rail Supply Tube LH: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Do not work on the fuel system until the pressure has been released and the engine has cooled. Fuel in the high-pressure fuel system is hot and under very high pressure. High-pressure fuel may cause cuts and contact with hot fuel may cause burns. Failure to follow these instructions may result in serious personal injury.
NOTE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances. To prevent fuel system damage, it is essential that absolute cleanliness is observed when working with these components.
  1. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  2. Remove the engine appearance cover.
    GFD555948Courtesy of FORD MOTOR COMPANY
  3. Remove the engine appearance cover bracket retainers, then remove the engine appearance cover bracket.
    GFD557285Courtesy of FORD MOTOR COMPANY
  4. Disconnect the battery negative cable. Refer to: Battery Disconnect and Connect .
  5. Disconnect the quick release couplings, then detach the fuel tube retainers. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    GFD557286Courtesy of FORD MOTOR COMPANY
  6. Disconnect the fuel supply tube assembly electrical connector, then detach the wire retainer.
    GFD557287Courtesy of FORD MOTOR COMPANY
    1. Disconnect the fuel supply tube assembly quick release couplings. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    2. Remove the bolt, then remove fuel supply tube assembly.
    GFD557288Courtesy of FORD MOTOR COMPANY
  7. Disconnect the fuel tube assembly quick release coupling. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    GFD557289Courtesy of FORD MOTOR COMPANY
    1. If equipped, detach the vacuum tube retainers.
    2. If equipped, disconnect the quick release coupling. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    GFD557290Courtesy of FORD MOTOR COMPANY
  8. Remove the bolt, then remove the secondary fuel filter.
    GFD557291Courtesy of FORD MOTOR COMPANY
  9. Remove the right front fender splash shield. Refer to: Fender Splash Shield .
  10. Detach the wiring harness bracket from the rear engine lifting eye and from the transmission case, then position out of the way.
    GFD557292Courtesy of FORD MOTOR COMPANY
    1. Disconnect the vacuum hose from the EGR, then detach the vacuum tube retainers.
    2. Disconnect the electrical connector, then disconnect the quick release coupling. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    3. Detach the valve from the bracket.
    4. Detach the vacuum reservoir retainers, then remove the vacuum tube assembly.
    GFD557293Courtesy of FORD MOTOR COMPANY
  11. Detach the fuel injector fuel return line retainers, then remove the wiring harness bolt.
    GFD557294Courtesy of FORD MOTOR COMPANY
  12. Detach the wire harness retainers, then move out of the way.
    GFD557295Courtesy of FORD MOTOR COMPANY
  13. Remove the retainers, then remove the bracket.
    GFD557296Courtesy of FORD MOTOR COMPANY
  14. Remove the insulator.
    GFD557300Courtesy of FORD MOTOR COMPANY
  15. NOTE: The fuel rail supply tube cannot be reused.

    1. Remove the fuel rail supply tube bolt.
    2. Loosen the fuel rail supply tube fittings, then remove and discard the fuel rail supply tube.

GFD557301Courtesy of FORD MOTOR COMPANY