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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 684 (Fuel Charging And Controls - 3.0L Power Stroke Diesel) >> Removal And Installation >> Fuel Rail Supply Tube LH >> Installation

Fuel Rail Supply Tube LH: Installation

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Make sure that a new fuel rail supply tube is installed.

    Install the new fuel rail supply tube, then install the bolt. Tighten the fuel supply tube fittings and the bolt finger tight at this stage. Then tighten in the following 7 stages.

    Torque:Stage 1: Tighten the bolt to: : 89 lb.in (10 Nm); Stage 2: Tighten the fuel rail fitting to: : 89 lb.in (10 Nm); Stage 3: Tighten the fuel injection pump fitting to: : 89 lb.in (10 Nm); Stage 4: Tighten the fuel rail fitting to: : 142 lb.in (16 Nm); Stage 5: Tighten the fuel injection pump fitting to: : 142 lb.in (16 Nm); Stage 6: Tighten the fuel rail fitting an additional: : 50 deg.; Stage 7: Tighten the fuel injection pump fitting an additional: : 50 deg.

    GFD557323Courtesy of FORD MOTOR COMPANY
  2. Install the insulator.
    GFD557300Courtesy of FORD MOTOR COMPANY
  3. Install the bracket, then install and tighten retainers.

    Torque: 89 lb.in (10 Nm)

    GFD557296Courtesy of FORD MOTOR COMPANY
  4. Install the wire harness, then attach the wire harness retainers.
    GFD557295Courtesy of FORD MOTOR COMPANY
  5. Attach the fuel injector fuel return line retainers, then install and tighten the wiring harness bolt.

    Torque: 89 lb.in (10 Nm)

    GFD557294Courtesy of FORD MOTOR COMPANY
    1. Install the vacuum tube assembly, then attach the vacuum reservoir retainers.
    2. Attach the valve to the bracket.
    3. Connect the electrical connector, then connect the quick release coupling. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    4. Attach the vacuum tube retainers, then connect the vacuum hose at the EGR.
    GFD557293Courtesy of FORD MOTOR COMPANY
  6. Attach the wiring harness bracket to the rear engine lifting eye and to the transmission case.
    GFD557292Courtesy of FORD MOTOR COMPANY
  7. Install the right front fender splash shield. Refer to: Fender Splash Shield .
  8. Install the secondary fuel filter, then install and tighten the bolt.

    Torque: 89 lb.in (10 Nm)

    GFD557291Courtesy of FORD MOTOR COMPANY
    1. If equipped, attach the vacuum tube retainers.
    2. If equipped, connect the quick release coupling. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    GFD557290Courtesy of FORD MOTOR COMPANY
  9. Connect the fuel tube assembly quick release coupling. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    GFD557289Courtesy of FORD MOTOR COMPANY
    1. Install fuel supply tube assembly, then install and tighten the bolt.

      Torque: 17 lb.ft (23 Nm)

    2. Connect the fuel supply tube assembly quick release couplings. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    GFD557288Courtesy of FORD MOTOR COMPANY
  10. Connect the fuel supply tube assembly electrical connector, then attach the wire retainer.
    GFD557287Courtesy of FORD MOTOR COMPANY
  11. Connect the quick release couplings, then attach the fuel tube retainers. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
    GFD557286Courtesy of FORD MOTOR COMPANY
  12. Connect the battery negative cable. Refer to: Battery Disconnect and Connect .
  13. Bleed the fuel system. Refer to: Fuel System Bleeding .
  14. Install the engine appearance cover bracket, then install and tighten the retainers.

    Torque: 44 lb.in (5 Nm)

    GFD557285Courtesy of FORD MOTOR COMPANY
  15. Install the engine appearance cover.
GFD555956Courtesy of FORD MOTOR COMPANY