Fuel Injection Pump: Installation

Torque: 17 lb.ft (23 Nm)

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Torque: 37 lb.ft (50 Nm)

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Torque: 1. Tighten to: : 89 lb.in (10 Nm) 2. Tighten to: : 106 lb.in (12 Nm)

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Torque: 89 lb.in (10 Nm)

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Install the fuel injection pump noise insulator.

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1. Install the special tool to correctly time the fuel injection pump. Install Special Service Tool: 303-1679 Timing Tool, Fuel Pump Rear Access.
2. Remove the special tool. Remove Special Service Tool: 303-1679 Timing Tool, Fuel Pump Rear Access.

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Install the new fuel rail balance tube, the clamp and the bolts. Tighten the fuel rail balance tube fittings at the fuel rails, and at the bolts, finger tight at this stage.

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Install the new fuel rail supply tube then, tighten the fuel supply tube fittings finger tight at this stage.

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Torque:Stage 1: Tighten the bolts to: : 89 lb.in (10 Nm); Stage 2: Tighten the right fuel rail balance tube fitting to: : 89 lb.in (10 Nm); Stage 3: Tighten the left fuel rail balance tube fitting to: : 89 lb.in (10 Nm); Stage 4: Tighten the right fuel rail balance tube fitting to: : 142 lb.in (16 Nm); Stage 5: Tighten the left fuel rail balance tube fitting to: : 142 lb.in (16 Nm); Stage 6: Tighten the right fuel rail balance tube fitting an additional: : 50 deg.; Stage 7: Tighten the left fuel rail balance tube fitting an additional: : 50 deg.

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Torque:Stage 1: Tighten the fuel injection pump fitting to: : 89 lb.in (10 Nm); Stage 2: Tighten the fuel rail fitting to: : 89 lb.in (10 Nm); Stage 3: Tighten the fuel injection pump fitting to: : 142 lb.in (16 Nm); Stage 4: Tighten the fuel rail fitting to: : 142 lb.in (16 Nm); Stage 5: Tighten the fuel injection pump fitting an additional: : 50 deg.; Stage 6: Tighten the fuel rail fitting an additional: : 50 deg.

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1. Install the fuel injector fuel return line, then attach the fuel injector fuel return line retainers.
2. NOTE: The use of long needle nose pliers or another commercially available tool may aid in the connecting of the fuel injector fuel return line fittings.

   Connect the fuel injector fuel return line fittings at the fuel injectors.

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1. Align the center axis of fuel injector fuel return line fitting on the fuel injector fuel injector spigot. Press down on the fuel injector fuel return line fittings in the 2 indicated locations, until they are fully seated with an audible click and a hard stop.
2. Push down on the center of the fuel injector fuel return line fitting until it is fully seated. This is the secondary latch.

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Install the new fuel return tube, connect the quick release couplings, attach the fitting to the stud, then attach the fuel return tube retainers. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).

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Install the new fuel rail supply tube, then install the bolt. Tighten the fuel supply tube fittings and the bolt finger tight at this stage. Then tighten in the following 7 stages.

Torque:Stage 1: Tighten the bolt to: : 89 lb.in (10 Nm); Stage 2: Tighten the fuel rail fitting to: : 89 lb.in (10 Nm); Stage 3: Tighten the fuel injection pump fitting to: : 89 lb.in (10 Nm); Stage 4: Tighten the fuel rail fitting to: : 142 lb.in (16 Nm); Stage 5: Tighten the fuel injection pump fitting to: : 142 lb.in (16 Nm); Stage 6: Tighten the fuel rail fitting an additional: : 50 deg.; Stage 7: Tighten the fuel injection pump fitting an additional: : 50 deg.

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Torque: 89 lb.in (10 Nm)

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Torque: 89 lb.in (10 Nm)

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1. Install the vacuum tube assembly, then attach the vacuum reservoir retainers.
2. Attach the valve to the bracket.
3. Connect the electrical connector, then connect the quick release coupling. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).
4. Attach the vacuum tube retainers, then connect the vacuum hose at the EGR.

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Torque: 89 lb.in (10 Nm)

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1. If equipped, attach the vacuum tube retainers.
2. If equipped, connect the quick release coupling. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).

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1. Install the fuel supply tube assembly, then install and tighten the bolt.

   Torque: 17 lb.ft (23 Nm)

2. Connect the fuel supply tube assembly quick release couplings. Refer to: Quick Release Coupling (310-00 Fuel System - General Information - 3.0L Power Stroke Diesel).

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Torque: 44 lb.in (5 Nm)

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