Throttle Position (TP) Sensor: Removal

WARNING: This page is about a different car, the 2018 Ford F-550 Super Duty and 2018 Ford F-450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Removal steps in this procedure may contain installation details.

Remove the air cleaner outlet pipe. REFER to: Air Cleaner Outlet Pipe .
Disconnect the TP sensor electrical connector.

Courtesy of FORD MOTOR COMPANY
NOTE: Do not put direct heat on the throttle position sensor or any other plastic parts because heat damage may occur. Damage may also occur if electronic throttle body temperature exceeds 248°F (120°C).

NOTE: Do not use power tools.

Remove the TP sensor.
- Using a heat gun, apply heat to the top of the engine throttle body until the top TP sensor bolt ear reaches approximately 55°C (130°F), this should take no more than 3 minutes using an 1, 100-watt heat gun. The heat should be 25.4mm (1 in) away from the engine throttle body.
- Monitor the temperature of the top TP sensor bolt ear on the engine throttle body with a digital temperature laser or infrared thermometer, while heating engine throttle body.
- Using hand tools, quickly remove the bolt farthest from the heat source first and discard.
- Using hand tools, remove the remaining bolt and discard.
- Remove and discard the TP sensor.

Courtesy of FORD MOTOR COMPANY