LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 677 (Starting System - 5.0L 32V Ti-VCT) >> Removal And Installation >> Starter Motor >> Removal

Starter Motor: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Always disconnect the battery ground cable at the battery before disconnecting the starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Disconnect the battery. Refer to: Battery Disconnect and Connect .
  3. Remove the bolts and the transmission housing cover.

    Torque

    : 71 lb.in (8 Nm)

    GFD557663Courtesy of FORD MOTOR COMPANY
  4. Remove the bolts and the underbody shield.

    Torque

    : 1. M8: 30 lb.ft (40 Nm)

    2. M6: 71 lb.in (8 Nm)

    GFD557664Courtesy of FORD MOTOR COMPANY
  5. NOTE: Vehicles come with a skid plate or a splash shield.

    If equipped. Remove the bolts and the skid plate.

    Torque

    : 30 lb.ft (40 Nm)

    GFD557665Courtesy of FORD MOTOR COMPANY
  6. Open the starter motor solenoid battery cable cover.
    GFD557666Courtesy of FORD MOTOR COMPANY
    1. Remove the starter motor solenoid battery cable nut and disconnect the starter motor solenoid battery cable.

      Torque

      : 106 lb.in (12 Nm)

    2. Remove the starter motor solenoid control wire nut and disconnect the starter motor solenoid control wire.

      Torque

      : 53 lb.in (6 Nm)

    GFD557667Courtesy of FORD MOTOR COMPANY
  7. Remove the starter motor ground cable nut and position the cable aside.

    Torque

    : 18 lb.ft (25 Nm)

    GFD557668Courtesy of FORD MOTOR COMPANY
  8. Remove the starter motor retaining bolts, the starter motor retaining stud bolt and remove the starter motor.

    Torque

    : 35 lb.ft (48 Nm)

    GFD557669Courtesy of FORD MOTOR COMPANY
  9. Inspect the starter motor drive gear and flywheel ring gear. Refer to: Starter Motor Drive Gear and Flywheel Ring Gear Inspection .