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Crankshaft Pulley: Installation

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    1. Clean off any residual sealer from the Woodruff key slot and the Woodruff key on the crankshaft (not shown).
    2. NOTE: If not secured within 5 minutes, the sealant must be removed and the sealing area cleaned. Failure to follow this procedure can cause future oil leakage.

      Apply silicone gasket and sealant to the Woodruff key slot in the crankshaft pulley.

      Material

      : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD555269Courtesy of FORD MOTOR COMPANY
  1. Lubricate the crankshaft pulley sealing surface with clean engine oil prior to installation.
    GFD555270Courtesy of FORD MOTOR COMPANY
  2. Using the special tools, install the crankshaft pulley. Use Special Service Tool: 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal., 303-1531 Installer, Front Crank Seal and Damper.
    GFD555271Courtesy of FORD MOTOR COMPANY
  3. With the aid of an assistant, use the Strap Wrench to install a new crankshaft pulley bolt and the original washer. Use the General Equipment: Strap Wrench

    Torque:Stage 1: 103 lb.ft (140 Nm)

    Stage 2: Loosen: 360 deg.

    Stage 3: 74 lb.ft (100 Nm)

    Stage 4: 90 deg.

    GFD555272Courtesy of FORD MOTOR COMPANY
  4. Install the A/C compressor belt. Refer to: Air Conditioning (A/C) Compressor Belt .
  5. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.