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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 666 (Fuel Charging And Controls - 3.5L ECOBOOST (BM)) >> Removal And Installation >> Port Injection Fuel Rail >> Installation

Port Injection Fuel Rail: Installation

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Make sure that new fuel injector O-ring seals are installed.

    1. NOTE: The fuel injector clip can be reused if it is not damaged during removal.

      If the clip is reused, the 2 sides of the clip should be squeezed back into shape by placing it between index finger and thumb.

    2. Install the new fuel injector O-ring seals and the fuel injector retaining clips onto the fuel injectors. Lubricate the new fuel injector O-ring seals with clean engine oil. Refer to: SPECIFICATIONS

    GFD557125Courtesy of FORD MOTOR COMPANY
  2. Install the fuel injectors into the fuel rail.
    GFD557228Courtesy of FORD MOTOR COMPANY
  3. Connect the fuel injector electrical connectors.
    GFD557226Courtesy of FORD MOTOR COMPANY
  4. Install the fuel rail, then install and tighten the fuel rail bolts in the following 2 stages.

    Torque

    :Stage 1: Tighten to: : 89 lb.in (10 Nm)

    Stage 2: Tighten an additional: : 45°

    GFD557225Courtesy of FORD MOTOR COMPANY
  5. Connect the main fuel injector harness electrical connector.
    GFD557224Courtesy of FORD MOTOR COMPANY
  6. Connect the fuel rail fuel tube quick release coupling. Refer to: Quick Release Coupling .
    GFD557223Courtesy of FORD MOTOR COMPANY
  7. Connect the fuel rail fuel tube quick release coupling. Refer to: Quick Release Coupling .
    GFD557222Courtesy of FORD MOTOR COMPANY
  8. Install the intake manifold. Refer to: Intake Manifold .
  9. Connect the battery negative cable. Refer to: Battery Disconnect and Connect .
  10. Pressurize the fuel system. Refer to: Fuel System Pressure Release .