Engine - Body Off
WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
For information on Ford Color Coded Illustrations refer to OEM COLOR CODING INFORMATION
Special Tool(s) / General Equipment
| 303-1246Engine Spreader BarTKIT-2006UF-FLMTKIT-2006UF-ROW | |
|---|---|
| 303-1654Lift Eyes | |
| 307-346 (T97T-7902-A)Retainer, Torque ConverterTKIT-1998-LM (NavigatoR)TKIT-1997-F/FLM/LT | |
| Floor Crane | |
| Oil Drain Equipment | |
| Trolley Jack | |
| Hose Clamp Remover/Installer | |
| Wooden Block |
NOTE:
The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
NOTE:
During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.
NOTE:
It is recommended that this component be serviced with the vehicle body removed. If the body cannot be removed, refer to Engine -- Body On in this information.
- With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
- Release the fuel system pressure. Refer to: Fuel System Pressure Release .
- De-energize the high voltage system. Refer to: High Voltage System De-energizing .
- Disconnect the battery ground cable. Refer to: Battery Cables - 3.5L V6 PowerBoost (CN) .
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- Remove the engine appearance cover retainers.
- Release the engine appearance cover from the rear and remove the engine appearance cover.
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- If equipped. Remove the bolts.
- Release the retainer and remove the transmission housing cover.
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NOTE: Vehicles come with an underbody shield or a skid plate.
- If equipped. Remove the pin-type retainers.
- Remove the bolts and the underbody shield.
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NOTE: Vehicles come with an underbody shield or a skid plate.
If equipped. Remove the bolts and the skid plate.
- Remove the oil pan plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment
Torque: 20 lb.ft (27 Nm)
- Remove the starter motor bolt and position the ground wire.
- Open the starter motor solenoid battery cable cover.
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- Remove the nut and disconnect the starter motor solenoid battery cable.
- Remove the nut and disconnect the starter motor solenoid control wire.
- Remove the bolt and the starter motor.
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NOTE: Only use hand tools when removing the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.
Loosen the transmission mount-to-crossmember nuts.
- Disconnect the engine clutch pressure sensor from the transmission.
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NOTE: Mark the location of the bolts during removal.
Remove the lower bellhousing bolt.
- Remove the RH side bellhousing bolts.
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NOTE: Only use hand tools when removing the engine mount nuts and studs or damage to the engine mount can occur.NOTE: The engine mount studs may come off with the nuts.
Remove and discard the RH engine mount nuts. Remove the engine mount studs.
- Disconnect the A/C compressor electrical connector.
- Remove the bolt and position the wire harness bracket.
- Remove the bolt, pin-type retainer and position the wire harness aside.
- Remove the body. Refer to: Body .
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NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.
Remove and discard the LH engine mount through bolt.
- Follow directions to release the quick release coupling type 24. Disconnect the fuel supply tube. Refer to: Quick Release Coupling
.
- Disconnect the heater hose.
- Remove the bolt and position the heater hose and bracket aside.
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- Remove the bolt and position the bracket.
- Disconnect the A/C electrical connector.
- Disconnect the converter electrical connector.
- Remove the bolt, pin-type retainers and position the high voltage wire harness and bracket.
- Remove the retainers and position the high voltage wire harness and brackets from the engine.
- Remove the retainers and position the electric motor 3 phase AC cable wire harness from the engine.
- Follow directions to release the quick release coupling type 5. Remove the pin-type retainer a position the vapor aside. Refer to: Quick Release Coupling
.
- Follow directions to release the quick release coupling type 5. Refer to: Quick Release Coupling
.
- Loosen the clamps and remove the CAC -to-TB (throttle body) pipe.
- Disconnect the air bypass tube assembly from the CAC. Use the General Equipment: Hose Clamp Remover/Installer
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- Disconnect the PCV pressure sensor electrical connector.
- Follow directions to release the quick release coupling type 4. Disconnect the PCV tube quick connect couplings and position from the valve cover. Refer to: Quick Release Coupling .
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- Disconnect the PCV pressure sensor electrical connector.
- Follow directions to release the quick release coupling type 4. Disconnect the PCV tube quick connect coupling and position from the valve cover. Refer to: Quick Release Coupling .
- Cut the housing above the lock tabs.
- Cut the housing arm retainer.
- Remove the housing and retainer from the valve cover spigot. Discard the PCV tube.
- Loosen the clamp at the LHTC.
- Loosen the clamp at the LHTC.
- Disconnect the LHTC inlet tube from the grommet and remove the inlet tube.
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- Loosen the clamps. Disconnect the LHTC outlet tube from the bracket grommet and remove the LHTC outlet tube.
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- Disconnect the hoses. Use the General Equipment: Hose Clamp Remover/Installer
- Follow directions to release the quick release coupling type 8. Refer to: Quick Release Coupling .
- Release the clamps and remove the heater hoses.
- Disconnect the coolant hoses and remove. Use the General Equipment: Hose Clamp Remover/Installer
- Disconnect the coolant hose and position aside. Use the General Equipment: Hose Clamp Remover/Installer
- Disconnect the coolant hoses and remove. Use the General Equipment: Hose Clamp Remover/Installer
- Disconnect the coolant hose and position aside.
- Remove the nut and position out the transmission cooler tube bracket.
- Position out the engine wiring harness.
- Disconnect the generator wiring harness from the engine front cover.
- If equipped
- Disconnect the block heater electrical connector and the wire harness retainer.
- Disconnect the wire harness retainer from the oiler cooler.
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- Position the B+ wire protective cover and remove the nut and the B+ wire.
- Disconnect the starter generator electrical connector.
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NOTE: Make sure that the mating faces are clean and free of foreign material.
Remove and discard the LH catalytic converter flange nuts.
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NOTE: Make sure that the mating faces are clean and free of foreign material.
Remove and discard the RH catalytic converter flange nuts.
- Remove the top bellhousing bolts and position aside the bracket.
- Remove the RH bellhousing bolt.
- Remove the LH side bellhousing bolts and the shift cable bracket.
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NOTE: Do not support the transmission by the fluid pan, failure to follow instruction may result in serious damage to the transmission.
Support the bellhousing of the transmission with a suitable floor jack and a block of wood. Use the General Equipment: Trolley JackUse the General Equipment: Wooden Block
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NOTE: Only use hand tools when loosening or tightening the engine mount-to-frame bolts or damage to the engine mount-to-frame nut plate can occur.NOTE: Leave the LH engine mount in place.
Remove and discard the LH engine mount bolts.
- Install the RH lifting eye. Use Special Service Tool: 303-1654 Lift Eyes.
Torque: 18 lb.ft (25 Nm)
- Install the LH lifting eye. Use Special Service Tool: 303-1654 Lift Eyes.
Torque: 18 lb.ft (25 Nm)
- Install a commercially available quick link on the lift eyes to minimize the spread of the chain.
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NOTE: The use of a ratchet strap may be needed to level the engine.NOTE: Use a commercially available quick link on the chain to minimize the spread of the chain.
- Install the engine spreader bar and the floor crane. Use Special Service Tool: 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes.Use the General Equipment: Floor Crane
- Using the floor crane, lift eyes and the engine spreader bar, lift the engine. Use Special Service Tool: 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes.Use the General Equipment: Floor Crane
- Rotate the LH engine mount upward from the frame.
- Remove the LH engine mount.
- Disconnect and position aside the generator wiring harness from the engine.
- Using the floor crane, lift eyes and the engine spreader bar, remove the engine. Use Special Service Tool: 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes.Use the General Equipment: Floor Crane
- Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.