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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 665 (Engine - 3.5L V6 POWERBOOST (CN) Part 1) >> Removal And Installation >> Oil Pan >> Removal

Oil Pan: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, may cause engine failure.

4x2/4x4 

  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. De-energize the high voltage system. Refer to: High Voltage System De-energizing .
  3. Disconnect the battery ground cable. Refer to: Battery Cables - 3.5L V6 PowerBoost (CN) .
  4. Remove the oil level indicator.
    GFD554926Courtesy of FORD MOTOR COMPANY
    • If equipped. Remove the bolts.

    • Release the retainer and remove the transmission housing cover.

    GFD554927Courtesy of FORD MOTOR COMPANY
    • If equipped. Remove the pin-type retainers.

    • Remove the bolts and the underbody shield.

    GFD554928Courtesy of FORD MOTOR COMPANY
  5. If equipped. Remove the bolts and the skid plate.
    GFD554929Courtesy of FORD MOTOR COMPANY
  6. Loosen the upper bellhousing bolts 5 mm (0.19 in).
    GFD554930Courtesy of FORD MOTOR COMPANY
  7. Remove the oil pan plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment

    Torque: 20 lb.ft (27 Nm)

    GFD554820Courtesy of FORD MOTOR COMPANY
  8. Remove and discard the oil filter. Use the General Equipment: Oil Drain Equipment
    GFD554931Courtesy of FORD MOTOR COMPANY
  9. Remove the starter. Refer to: Starter Motor .
  10. Remove the bolt and position the wire harness bracket.
    GFD554823Courtesy of FORD MOTOR COMPANY
  11. Remove the bolt, pin-type retainer and position the wire harness aside.
    GFD554824Courtesy of FORD MOTOR COMPANY
  12. Remove the nut and position out the transmission cooler tube bracket.
    GFD554932Courtesy of FORD MOTOR COMPANY
  13. Position out the engine wiring harness.
    GFD554933Courtesy of FORD MOTOR COMPANY
  14. Detach the generator wiring harness from the engine front cover.
    GFD554934Courtesy of FORD MOTOR COMPANY
  15. Remove the nuts, bolts and the crossmember.
    GFD554935Courtesy of FORD MOTOR COMPANY
  16. Remove and discard the nuts, allow the sway bar to swing downward.
    GFD554936Courtesy of FORD MOTOR COMPANY

    4x4 

  17. Using a holding device, hold the steering wheel in the straight-ahead position.
    GFD554851Courtesy of FORD MOTOR COMPANY
    1. WARNING: Install a new steering column shaft bolt. Reuse could result in bolt failure and loss of vehicle control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

      Remove and discard the steering column shaft bolt.

    2. Separate the steering column shaft U-joint from the steering gear.
    GFD554852Courtesy of FORD MOTOR COMPANY
  18. Remove the steering gear boot.
    GFD554853Courtesy of FORD MOTOR COMPANY
  19. Using an adjustable stand, support the front axle. Use the General Equipment: Vehicle/Axle Stands
    GFD554854Courtesy of FORD MOTOR COMPANY
  20. Remove and discard the lower front axle carrier mounting bushing bolt.
    GFD554937Courtesy of FORD MOTOR COMPANY
  21. Remove and discard the axle shaft housing carrier bushing nut and the bolt.
    GFD554856Courtesy of FORD MOTOR COMPANY
  22. NOTE: After loosening the bolt, it may be necessary to reposition the axle assembly to prevent interference with the steering components when removing the bolt.

    Remove and discard the upper front axle carrier mounting bushing nut and the bolt.

    GFD554857Courtesy of FORD MOTOR COMPANY
  23. Using an adjustable stand, lower the axle to allow clearance for the oil pan to be removed. Use the General Equipment: Vehicle/Axle Stands
    GFD554858Courtesy of FORD MOTOR COMPANY

    4x2/4x4 

  24. Disconnect the engine clutch pressure sensor and detach the wiring harness from the transmission.
    GFD554938Courtesy of FORD MOTOR COMPANY
  25. Remove the oil pan bolt.
    GFD554939Courtesy of FORD MOTOR COMPANY
  26. Loosen the RH bellhousing bolts 5 mm (0.19 in).
    GFD554940Courtesy of FORD MOTOR COMPANY
  27. Remove the oil pan bolts.
    GFD554941Courtesy of FORD MOTOR COMPANY
  28. Loosen the bellhousing bolts 5 mm (0.19 in).
    GFD554942Courtesy of FORD MOTOR COMPANY
  29. NOTE: Only use hand tools when removing the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.

    Loosen the transmission mount-to-crossmenber nuts.

    GFD554943Courtesy of FORD MOTOR COMPANY
  30. Separate the engine and transmission 5 mm (0.19 in).
    GFD554944Courtesy of FORD MOTOR COMPANY
  31. Remove the engine front cover bolts.
    GFD554945Courtesy of FORD MOTOR COMPANY
  32. Remove the oil pan bolts.
    GFD554946Courtesy of FORD MOTOR COMPANY
  33. NOTE: RH shown, LH similar.

    Using a pry tool on the pry pads, remove the oil pan.

    GFD554947Courtesy of FORD MOTOR COMPANY
  34. NOTE: The generator wiring harness retainer is being removed for clearance to install the oil pan.

    Detach the generator wiring harness retainer from the engine block.

    GFD554948Courtesy of FORD MOTOR COMPANY
  35. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
    GFD554949Courtesy of FORD MOTOR COMPANY
  36. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
    GFD554950Courtesy of FORD MOTOR COMPANY
  37. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
GFD554951Courtesy of FORD MOTOR COMPANY