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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 655 (Engine - 3.5L ECOBOOST (BM) Part 1) >> Removal And Installation >> Valve Cover LH >> Installation

Valve Cover LH: Installation

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  1. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the spark plug tube seals. Use Special Service Tool: 303-1247 VCT Spark Plug Tube Seal Remover and Installer., 205-153 (T80T-4000-W) Handle.

    GFD553903Courtesy of FORD MOTOR COMPANY
  2. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the VCT oil control solenoid seals. Use Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone., 205-153 (T80T-4000-W) Handle.

    GFD553904Courtesy of FORD MOTOR COMPANY
  3. Install the new valve cover and intake port gaskets.
    GFD553905Courtesy of FORD MOTOR COMPANY
  4. NOTE: If the valve cover is not installed and the fasteners tightened within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage.

    Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material

    : Motorcraft® Metal Surface Prep Wipes / ZC-31-B

    Material

    : Motorcraft® Silicone Gasket Remover / ZC-30-A

    Material

    : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD553906Courtesy of FORD MOTOR COMPANY
  5. Install the valve cover and tighten the fasteners in the sequence shown.

    Torque: 89 lb.in (10 Nm)

    Fig 1: LH Valve Cover Tightening Sequence
    GFD553907Courtesy of FORD MOTOR COMPANY
  6. Make sure the VCT seals in the valve cover are below the top of the VCT oil control solenoid electrical connector or the VCT seal may leak oil.
    GFD553908Courtesy of FORD MOTOR COMPANY
  7. Install the oil level indicator.
    GFD553898Courtesy of FORD MOTOR COMPANY
  8. NOTE: Before installation, lubricate the CMP sensor O-ring seal with clean engine oil.

    Install the CMP sensors and the bolts. Refer to: Specifications .

    Torque: 71 lb.in (8 Nm)

    GFD553909Courtesy of FORD MOTOR COMPANY
    • Position the wiring harness and attach the wiring harness retainers.

    • Connect the VCT sensor electrical connectors.

    • Connect the CMP sensor electrical connectors.

    • Connect the LHTC electrical connector.

    GFD553896Courtesy of FORD MOTOR COMPANY
  9. Install the LH ignition coil-on-plugs. Refer to: Ignition Coil-On-Plug .
  10. Install the CAC tube bracket and nuts.

    Torque: 53 lb.in (6 Nm)

    GFD553895Courtesy of FORD MOTOR COMPANY
  11. Install the LHCAC intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
    1. Follow directions to connect the quick release coupling type 4 to the turbo charger outlet tube. Install the new PCV tube. Refer to: Quick Release Coupling .
    2. Connect the new PCV housing to the valve cover spigot.
    3. Connect the PCV pressure sensor electrical connector.
    GFD553910Courtesy of FORD MOTOR COMPANY
  12. Install the air cleaner assembly. Refer to: Air Cleaner .
  13. Install the intake manifold. Refer to: Intake Manifold .