LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 655 (Engine - 3.5L ECOBOOST (BM) Part 1) >> Removal And Installation >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .
    • Remove the engine appearance cover retainers.

    • Release the engine appearance cover from the rear and remove the engine appearance cover.

    GFD553687Courtesy of FORD MOTOR COMPANY
  2. Remove the EGR cooler. Refer to: Exhaust Gas Recirculation (EGR) Cooler .
    • Detach the pin-type retainer.

    • Disconnect the electrical connector.

    • Remove the fuel vapor purge valve.

    GFD553784Courtesy of FORD MOTOR COMPANY
  3. This step is only necessary if installing new intake manifold. Disconnect the electrical connector, remove the retainer and the differential pressure feedback EGR sensor.
    GFD553785Courtesy of FORD MOTOR COMPANY
  4. Disconnect the throttle body electrical connector and wiring harness retainers.
    GFD553786Courtesy of FORD MOTOR COMPANY
  5. Loosen the clamp and position the throttle body intake pipe aside.
    GFD553787Courtesy of FORD MOTOR COMPANY
  6. Follow directions to release the quick release coupling type 3. Remove the PCV tube. Refer to: Quick Release Coupling .
    GFD553788Courtesy of FORD MOTOR COMPANY
  7. Disconnect the wire harness retainers.
    GFD553789Courtesy of FORD MOTOR COMPANY
  8. Disconnect the wire harness retainers from the intake manifold.
    GFD553790Courtesy of FORD MOTOR COMPANY
  9. Disconnect the electrical connects and remove the wire harness retainers from the intake manifold.
    GFD553791Courtesy of FORD MOTOR COMPANY
  10. This step is only necessary if installing new intake manifold. Detach the heater hose clamps from the intake manifold.
    GFD553792Courtesy of FORD MOTOR COMPANY
  11. Remove the bolts and the intake manifold.
    GFD553793Courtesy of FORD MOTOR COMPANY
  12. Inspect the gaskets for nicks, cuts and abrasions. If these conditions are not present, the gasket may be re-used.
    GFD553794Courtesy of FORD MOTOR COMPANY
  13. NOTE: This step only necessary if there are any nicks, cuts or abrasions present.

    • Discard the gaskets.

    • Clean and inspect all of the sealing surfaces of the cylinder heads and the intake manifold.

GFD553795Courtesy of FORD MOTOR COMPANY