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Timing Chain Tensioner: Installation

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    1. Position the tensioner in a soft-jawed vise.
    2. Using pliers, squeeze the ends of the ratchet wire clip together.
    3. Using the soft-jawed vise, compress the plunger to the reset position.
    4. Install a locking pin in the 2 holes of the tensioner body to hold the plunger in place.
    GFD553228Courtesy of FORD MOTOR COMPANY
  1. NOTE: It may be necessary to rotate the camshafts slightly to remove slack from the timing chain to install the tensioner.

    1. Install the timing chain tensioner and the bolts.

      Torque: 89 lb.in (10 Nm)

    2. Remove the lockpin.

    GFD553234Courtesy of FORD MOTOR COMPANY
  2. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD553202Courtesy of FORD MOTOR COMPANY
  3. Install the RH oil tube and the bolts.

    Torque:Stage 1: 71 lb.in (8 Nm); Stage 2: 60 deg.

    GFD553239Courtesy of FORD MOTOR COMPANY
  4. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD553200Courtesy of FORD MOTOR COMPANY
  5. Install the LH oil tube and the bolts.

    Torque:Stage 1: 71 lb.in (8 Nm); Stage 2: 60 deg.

    GFD553238Courtesy of FORD MOTOR COMPANY
    • Remove the original crankshaft pulley bolt and washer.

    • Discard the crankshaft pulley bolt.

    GFD553240Courtesy of FORD MOTOR COMPANY
  6. Install the engine front cover. Refer to: Engine Front Cover .