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Oil Pump: Installation

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4x2/4x4 

  1. Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
  2. Install the oil pump and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553218Courtesy of FORD MOTOR COMPANY
  3. Install the crankshaft sprocket and align the timing chain on the sprocket timing marks.
    GFD553219Courtesy of FORD MOTOR COMPANY
  4. Install a new oil pump screen and pickup tube O-ring seal.
    GFD553220Courtesy of FORD MOTOR COMPANY
  5. Install the oil pump screen and pickup tube and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553216Courtesy of FORD MOTOR COMPANY
  6. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.

    Apply a 5 mm (0.2 in) bead of Motorcraft® High Performance Engine RTV Silicone on the chamfer, as shown.

    Material

    : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD553221Courtesy of FORD MOTOR COMPANY
  7. NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
    NOTE: The oil pan and the specified bolts must be installed and the oil pan aligned to the cylinder block within 4 minutes of sealant application. Final tightening of the oil pan bolts must be carried out within 60 minutes of sealant application.

    Apply a 9 mm (0.35 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft seal retainer plate-to-cylinder block joint areas on the sealing surface of the oil pan.

    Material

    : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD553222Courtesy of FORD MOTOR COMPANY
  8. NOTE: The oil pan and the specified bolts must be installed within 4 minutes of the start of sealant application.
    NOTE: Keep the oil pan as close as possible to the transmission while installing, then slide forward towards the engine front cover to prevent wiping off of the sealant.

    Install the oil pan bolts finger tight.

    GFD553223Courtesy of FORD MOTOR COMPANY
  9. NOTE: Do not torque at this time.

    Install the oil pan bolts finger tight.

    GFD553177Courtesy of FORD MOTOR COMPANY
  10. NOTE: Do not torque at this time.

    Install the oil pan bolt finger tight.

    GFD553211Courtesy of FORD MOTOR COMPANY
  11. Install the remaining oil pan bolts and tighten in sequence.

    Torque: Stage 1: Tighten bolts 1-9 and 11-14 to: 177 lb.in (20 Nm); Stage 2: Tighten bolts 1-9 and 11-14 an additional: 45 deg.; Stage 3: Tighten bolt 10 to: 177 lb.in (20 Nm); Stage 4: Tighten bolt 10 an additional: 90 deg.; Stage 5: Tighten bolts 15 and 16 to: 89 lb.in (10 Nm); Stage 6: Tighten bolts 15 and 16 an additional: 45 deg.

    GFD553224Courtesy of FORD MOTOR COMPANY
  12. Tighten the oil pan bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD553177Courtesy of FORD MOTOR COMPANY
  13. Tighten the oil pan bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD553211Courtesy of FORD MOTOR COMPANY
  14. Attach the generator wiring harness retainer to the engine block.
    GFD553225Courtesy of FORD MOTOR COMPANY

    4x4 

  15. NOTE: Use care when positioning the front axle housing or the vacuum lines to the axle solenoid may become disconnected or damaged.

    Using an adjustable stand, raise the front axle carrier into position. Use the General Equipment: Vehicle/Axle Stands

    GFD552562Courtesy of FORD MOTOR COMPANY
  16. NOTE: It may be necessary to reposition the axle assembly to prevent interference with the steering components when installing the bolt.

    Install the new upper front axle carrier mounting bushing nut and the bolt finger tight.

    GFD552563Courtesy of FORD MOTOR COMPANY
  17. Install the new axle shaft housing carrier bushing nut and the bolt finger tight.
    GFD552564Courtesy of FORD MOTOR COMPANY
  18. Install the new lower front axle carrier mounting bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD552565Courtesy of FORD MOTOR COMPANY
  19. Tighten the axle shaft housing carrier bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD552566Courtesy of FORD MOTOR COMPANY
  20. Tighten the upper front axle carrier mounting bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD552567Courtesy of FORD MOTOR COMPANY
  21. Remove the adjustable stand. Use the General Equipment: Vehicle/Axle Stands
    GFD552540Courtesy of FORD MOTOR COMPANY

    4x2/4x4 

  22. Install the crossmember, nuts and bolts.

    Torque: 66 lb.ft (90 Nm)

    GFD553172Courtesy of FORD MOTOR COMPANY
  23. Install the lower LH timing chain guide and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD553226Courtesy of FORD MOTOR COMPANY
  24. Install the timing chain tensioner arm.
    GFD553227Courtesy of FORD MOTOR COMPANY
    1. Position the tensioner in a soft-jawed vise.
    2. Using pliers, squeeze the ends of the ratchet wire clip together.
    3. Using the soft-jawed vise, compress the plunger to the reset position.
    4. Install a locking pin in the 2 holes of the tensioner body to hold the plunger in place.
    GFD553228Courtesy of FORD MOTOR COMPANY
  25. NOTE: It may be necessary to rotate the camshafts slightly to remove slack from the timing chain to install the tensioner.

    • Install the timing chain tensioner and the bolts.

      Torque: 89 lb.in (10 Nm)

    • Remove the lockpin.

    GFD553229Courtesy of FORD MOTOR COMPANY
    • As a post-check, verify correct alignment of all timing marks.

    • There are 48 links in between the RH intake VVT unit colored link (1) and the LH intake VVT unit colored link (2).

    • There are 35 links in between LH intake VVT unit colored link (2) and the crankshaft sprocket links (3).

    GFD553230Courtesy of FORD MOTOR COMPANY
  26. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD553202Courtesy of FORD MOTOR COMPANY
  27. Install the RH oil tube and the bolts finger tight.

    Torque:Stage 1: 71 lb.in (8 Nm); Stage 2: 60 deg.

    GFD553201Courtesy of FORD MOTOR COMPANY
  28. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD553200Courtesy of FORD MOTOR COMPANY
  29. Install the LH oil tube and the bolts finger tight.

    Torque:Stage 1: 71 lb.in (8 Nm); Stage 2: 60 deg.

    GFD553199Courtesy of FORD MOTOR COMPANY
  30. Install the engine front cover. Refer to: Engine Front Cover .