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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 643 (Engine - 3.3L DURATEC-V6) >> Installation >> Engine - Body On

Engine - Body On

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Special Tool(s) / General Equipment 

Floor Crane
Trolley Jack
Hose Clamp Remover/Installer
Wooden Block

Materials 

Name Specification
Motorcraft® Multi-Purpose Grease SprayXL-5-A ESB-M1C93-B
Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6

4x2/4x4 

    1. Inspect the engine mount-to-frame nut plate for thread damage.
    2. If the nut plate is damaged, remove and discard the engine mount-to-frame nut plate.

    • Clean the engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.

    GFD552551Courtesy of FORD MOTOR COMPANY
  2. Lubricate the torque converter pilot hub with multi-purpose grease.

    Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD552946Courtesy of FORD MOTOR COMPANY
    • If necessary, install a ratchet strap from the front of engine to the chain to keep the engine level.

    • Using the floor crane and chain, position the engine in the engine compartment.

    GFD553366Courtesy of FORD MOTOR COMPANY
  4. Attach the generator wiring harness retainer to the lower LH side of the engine block.
    GFD553126Courtesy of FORD MOTOR COMPANY
  5. Using the floor crane and chain, position the engine to the transmission. Use the General Equipment: Floor Crane
    GFD553625Courtesy of FORD MOTOR COMPANY
  6. Align the index-mark made during removal.
    GFD553617Courtesy of FORD MOTOR COMPANY
    • Align the engine to the transmission and install LH transmission-to-engine bolt.

    • Do not torque at this time.

    GFD553363Courtesy of FORD MOTOR COMPANY
  8. Install the engine-to-transmission bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD553318Courtesy of FORD MOTOR COMPANY
  9. Tighten the LH transmission-to-engine bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD553363Courtesy of FORD MOTOR COMPANY
  10. Using the floor crane and chain, raise the engine for clearance to install the LH engine mount. Use the General Equipment: Floor Crane
    GFD553365Courtesy of FORD MOTOR COMPANY
  11. Install the LH engine mount.
    GFD553344Courtesy of FORD MOTOR COMPANY
  12. NOTE: Use only hand tools when installing the LH engine mount through bolt or the engine mount may be damaged.

    • Install the new LH engine mount through bolt.

    • Do not torque at this time.

    GFD553129Courtesy of FORD MOTOR COMPANY
    • Lower the engine to the installed position and remove the floor crane.

    • If installed, remove the ratchet strap.

    GFD553626Courtesy of FORD MOTOR COMPANY
  14. Remove the chains.
    GFD553364Courtesy of FORD MOTOR COMPANY
  15. Remove the floor jack and the block of wood. Use the General Equipment: Trolley JackUse the General Equipment: Wooden Block
    GFD553338Courtesy of FORD MOTOR COMPANY
  16. Install the LH engine mount bolts.

    Torque: 129 lb.ft (175 Nm)

    GFD553620Courtesy of FORD MOTOR COMPANY
  17. Install the transmission-to-engine bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD553319Courtesy of FORD MOTOR COMPANY
  18. Install the transmission-to-engine bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD553340Courtesy of FORD MOTOR COMPANY
  19. Install the transmission-to-engine bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD553362Courtesy of FORD MOTOR COMPANY
  20. NOTE: Only use hand tools when installing the engine mount studs or damage to the engine mount can occur.
    NOTE: Apply threadlock to the stud threads prior to installation.

    Install the engine mount studs.

    Material

    : Motorcraft® Threadlock 262 / TA-26 (WSK-M2G351-A6)

    Torque: 22 lb.ft (30 Nm)

    GFD552558Courtesy of FORD MOTOR COMPANY
  21. NOTE: Use only hand tools when installing the RH engine mount nuts or the engine mount may be damaged.

    Install the new RH engine mount nuts.

    Torque: 111 lb.ft (150 Nm)

    GFD552559Courtesy of FORD MOTOR COMPANY
  22. NOTE: Use only hand tools when tightening the LH engine mount through bolt or the engine mount may be damaged.

    Tighten the LH engine mount through bolt.

    Torque: 258 lb.ft (350 Nm)

    GFD553129Courtesy of FORD MOTOR COMPANY
    • Remove and discard the transmission mount-to-crossmember nuts.

    • Install new transmission mount-to-crossmember nuts.

      Torque: 85 lb.ft (115 Nm)

    GFD553133Courtesy of FORD MOTOR COMPANY
  24. Install the new RH catalytic converter-to-exhaust manifold nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD553067Courtesy of FORD MOTOR COMPANY
  25. Install the new LH catalytic converter-to-exhaust manifold nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD553068Courtesy of FORD MOTOR COMPANY
    • Position the exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe and install the bolts.

    • Tighten the inner exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolt.

      Torque: 30 lb.ft (40 Nm)

    • Tighten the outer exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolt.

      Torque: 30 lb.ft (40 Nm)

    GFD552536Courtesy of FORD MOTOR COMPANY
  27. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the torque converter nuts.

    Torque: 35 lb.ft (48 Nm)

    GFD553624Courtesy of FORD MOTOR COMPANY
  28. Install the access cover and pin-type retainers.
    GFD553315Courtesy of FORD MOTOR COMPANY
    • Lubricate the oil filter seal with clean engine oil and install and tighten in 2 stages.

    • Stage 1: Install to initial gasket contact.

    • Stage 2: Tighten 3/4 to 1 turn.

    GFD553627Courtesy of FORD MOTOR COMPANY

    4x4 

  30. Attach the transfer case vent tube retainer.
    GFD553360Courtesy of FORD MOTOR COMPANY
  31. Install the front driveshaft. Refer to: Front Driveshaft .
  32. Install the LH heat shield and the bolts.

    Torque: 177 lb.in (20 Nm)

    GFD552547Courtesy of FORD MOTOR COMPANY

    4x2/4x4 

    • Position the coolant tubes and install the nut.

      Torque: 124 lb.in (14 Nm)

    • Attach the coolant tube retainer to the transmission.

    GFD553174Courtesy of FORD MOTOR COMPANY
  34. Install the ground strap, retainer and nut to the cowl.

    Torque: 80 lb.in (9 Nm)

    GFD553359Courtesy of FORD MOTOR COMPANY
  35. Follow directions to connect the quick release coupling type 19. Connect the heater hose to the lower intake manifold at the rear of the engine. Refer to: Quick Release Coupling .
    GFD553358Courtesy of FORD MOTOR COMPANY
  36. Attach the transmission wiring harness retainer to the back of the RH valve cover stud bolt.
    GFD553357Courtesy of FORD MOTOR COMPANY
    • Position the wiring harness and connect the engine harness electrical connector.

    • Connect the center PCM electrical connector and wiring harness retainer.

    GFD553356Courtesy of FORD MOTOR COMPANY
    • Follow directions to connect the quick release coupling type 2. Install the high-pressure fuel pump to port injection fuel rail tube and connect the quick release couplings. Refer to: Quick Release Coupling .

    • Follow directions to connect the quick release coupling type 10. Connect the fuel supply tube quick release coupling. Refer to: Quick Release Coupling .

    GFD553355Courtesy of FORD MOTOR COMPANY
    • Follow directions to connect the quick release coupling type 1. Install the EVAP canister purge valve and connect the quick release coupling. Refer to: Quick Release Coupling .

    • Connect the EVAP canister purge valve wiring harness electrical connector.

    GFD553354Courtesy of FORD MOTOR COMPANY
  40. Follow directions to connect the quick release coupling type 3. Install the PCV tube. Refer to: Quick Release Coupling .
    GFD553353Courtesy of FORD MOTOR COMPANY
  41. Install the upper intake manifold. Refer to: Upper Intake Manifold .
  42. Tighten the upper intake manifold support bracket bolt.

    Torque: 89 lb.in (10 Nm)

    GFD553621Courtesy of FORD MOTOR COMPANY
  43. Attach the generator wiring harness retainer to the oil filter adapter.
    GFD553352Courtesy of FORD MOTOR COMPANY
  44. Install the generator. Refer to: Generator - 3.3L Duratec-V6 .
  45. Follow directions to connect the quick release coupling type 16. Connect the coolant hoses to the EGR valve. Refer to: Quick Release Coupling .
    GFD553327Courtesy of FORD MOTOR COMPANY
  46. Position the ground strap and install the nut on the RH valve cover stud bolt.

    Torque: 71 lb.in (8 Nm)

    GFD553265Courtesy of FORD MOTOR COMPANY
    • Install a new O-ring seal.

    • Connect the A/C tube and install the nut.

      Torque: 133 lb.in (15 Nm)

    GFD552750Courtesy of FORD MOTOR COMPANY
    • Install a new O-ring seal.

    • Connect the A/C tube and install the nut.

      Torque: 133 lb.in (15 Nm)

    GFD553351Courtesy of FORD MOTOR COMPANY
    • Connect the generator wiring to the engine front cover.

    • Position the wiring harness and transmission cooler tube bracket and install the nut.

      Torque: 106 lb.in (12 Nm)

    GFD553350Courtesy of FORD MOTOR COMPANY
    • Install the coolant hose to the cabin heater coolant pump and release the clamp. Use the General Equipment: Hose Clamp Remover/Installer

    • Follow directions to connect the quick release coupling type 19. Connect the coolant pump coolant hose. Refer to: Quick Release Coupling .

    GFD553349Courtesy of FORD MOTOR COMPANY
    • Install the coolant hoses and release the clamps. Use the General Equipment: Hose Clamp Remover/Installer

    • Follow directions to connect the quick release coupling type 19. Connect the transmission cooler coolant hose. Refer to: Quick Release Coupling .

    GFD553348Courtesy of FORD MOTOR COMPANY
  52. Install the upper and lower radiator hoses and release the clamps. Use the General Equipment: Hose Clamp Remover/Installer
    GFD553347Courtesy of FORD MOTOR COMPANY
    • Install the coolant hose to the degas bottle and the clip.

    • Install coolant hose to thermostat housing. Use the General Equipment: Hose Clamp Remover/Installer

    GFD553628Courtesy of FORD MOTOR COMPANY
  54. Connect the A/C compressor electrical connector and the wiring harness retainer.
    GFD553135Courtesy of FORD MOTOR COMPANY
  55. Position the wiring harness and attach the starter motor wiring harness retainer to the oil pan.
    GFD553090Courtesy of FORD MOTOR COMPANY
  56. Install the starter motor. Refer to: Starter Motor .
  57. If equipped, install the skid plate and the bolts.

    Torque: 30 lb.ft (40 Nm)

    GFD552992Courtesy of FORD MOTOR COMPANY
    • If equipped, remove the bolts and the skid plate.

      Torque: 30 lb.ft (40 Nm)

    • If equipped, install the underbody shield and bolts.

      Torque: 30 lb.ft (40 Nm)

    GFD552991Courtesy of FORD MOTOR COMPANY
  59. If equipped, install the transmission housing cover and the bolts

    Torque: 71 lb.in (8 Nm)

    GFD552533Courtesy of FORD MOTOR COMPANY
  60. Install the following items:

    1. Install the front wheels and tires. Refer to: Wheel and Tire .
    2. Install the A/C compressor belt. Refer to: Air Conditioning (A/C) Compressor Belt .

  61. Fill the engine with clean engine oil. Refer to: Specifications .
    GFD553629Courtesy of FORD MOTOR COMPANY
  62. Install the following items:

    1. Install the cooling module. Refer to: Cooling Module .
    2. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .

  63. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  64. Pressurize the fuel system. Refer to: Fuel System Pressure Release .
  65. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.
  66. Start and check the exhaust system for leaks.
  67. Road test the vehicle.
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