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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 642 (Automatic Transmission - 10-Speed Automatic Transmission - 10R80 (DTC Charts 5.0L - Assembly)) >> Removal And Installation >> Transmission Fluid Pump Idler Gear >> Installation

Transmission Fluid Pump Idler Gear: Installation

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  1. Install the new stator support seal on the front support. Lubricate the stator support seal with petroleum jelly.
    GFD559008Courtesy of FORD MOTOR COMPANY
  2. Using the special tool and a press, install the new transmission fluid pump idler gear bearing. Use Special Service Tool: 307-736 Installer, Pump Drive Gear Bearing.Use the General Equipment: Hydraulic Press
    GFD559009Courtesy of FORD MOTOR COMPANY
    1. Position the special tool on the front support. Use Special Service Tool: 307-737 Press Tool, Oil Pump Drive Idler Gear.
    2. NOTE: Install the transmission fluid pump idler gear with the grooved side up.
    3. Using the special tools and a dead blow hammer, install the new transmission fluid pump idler gear and bearing.
    GFD559010Courtesy of FORD MOTOR COMPANY
  4. Install the new transmission fluid pump drive gear with the flat side down.
    GFD559011Courtesy of FORD MOTOR COMPANY
  5. Install the front support cover by pressing down evenly by hand.
    GFD559012Courtesy of FORD MOTOR COMPANY
  6. NOTE: The front support cover snap ring ends are located in the cover alignment features.

    Install the front support cover bolt and the front support cover snap ring.

    Torque: 62 lb.in (7 Nm)

    GFD559002Courtesy of FORD MOTOR COMPANY
  7. Install the new torque converter hub seal on the special tools. Use Special Service Tool: 307-750 Installer, Converter Seal., 205-1018 Installation Tube.
    GFD559013Courtesy of FORD MOTOR COMPANY
  8. Using the special tools, install the new torque converter hub seal. Use Special Service Tool: 307-750 Installer, Converter Seal., 205-1018 Installation Tube.
    GFD559014Courtesy of FORD MOTOR COMPANY
  9. Install the torque converter hub seal snap ring.
    GFD559015Courtesy of FORD MOTOR COMPANY
  10. Using the special tool, install the torque converter. Use Special Service Tool: 307-091 Handle, Torque Converter.
    GFD558989Courtesy of FORD MOTOR COMPANY
  11. Install the special tool to hold the torque converter. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD559016Courtesy of FORD MOTOR COMPANY
    1. Install the new transmission fluid pump driven gear and the retaining ring.
    2. Install the transmission fluid pump driven gear outer cover.
    GFD559017Courtesy of FORD MOTOR COMPANY
  13. Install the transmission fluid pump and the bolts.

    Torque: 71 lb.in (8 Nm)

    GFD558978Courtesy of FORD MOTOR COMPANY
  14. NOTE: Only install 68 mm length bolts or the transmission clutch and planetary container can be damaged and result in transmission failure.

    Loosely install the main control valve body.

    1. NOTE: Be sure the main control-to-case seal is attached to the main control.
    2. Align the guide pins on the main control valve body with the alignment holes in the transmission case.
    3. Align the TR sensor with the park pawl lock valve.
    4. Loosely install the 68 mm length main control-to-transmission case bolts.

    GFD559018Courtesy of FORD MOTOR COMPANY
  15. Tighten the bolts in the sequence shown.

    Torque: 89 lb.in (10 Nm)

    GFD559019Courtesy of FORD MOTOR COMPANY
  16. Remove the bolt and allow the park override lever to return to the normal operating position.
    GFD559020Courtesy of FORD MOTOR COMPANY
  17. Lock the main control main electrical connector.
    GFD558997Courtesy of FORD MOTOR COMPANY
  18. Install the new filter seal in the pump.
    GFD559021Courtesy of FORD MOTOR COMPANY
  19. NOTE: If the bolts are installed in the wrong locations, transmission damage will occur.

    Install the new filter and the bolts in the correct locations.

    1. Short bolt 20 mm
    2. Long bolt 71 mm

    • Torq: 93 lb.in (10.5 Nm)ue

    GFD558970Courtesy of FORD MOTOR COMPANY

    Auto-Start-Stop vehicles 

  20. Install the transmission fluid auxiliary pump and loosely install the bolts.
    GFD558994Courtesy of FORD MOTOR COMPANY
  21. Install the new transmission fluid auxiliary pump tube seal.
    GFD558951Courtesy of FORD MOTOR COMPANY
  22. Inspect the transmission fluid auxiliary pump tube O-ring.
    GFD558952Courtesy of FORD MOTOR COMPANY
  23. Install the transmission fluid auxiliary pump tube and loosely install the bolt.
    GFD558953Courtesy of FORD MOTOR COMPANY
    1. Transmission fluid auxiliary pump bolts

      Torque: 97 lb.in (11 Nm)

    2. Transmission fluid auxiliary pump tube bolt

      Torque: 106 lb.in (12 Nm)

    GFD558954Courtesy of FORD MOTOR COMPANY
  25. Connect the transmission fluid auxiliary pump electrical connector.
    GFD558993Courtesy of FORD MOTOR COMPANY

    All vehicles 

  26. Clean and inspect the magnet and the retainer.
    GFD559022Courtesy of FORD MOTOR COMPANY
  27. NOTE: The transmission fluid pan gasket can be reused if not damaged.

    Align the tabs in the noted location and install the transmission fluid pan gasket.

    GFD558965Courtesy of FORD MOTOR COMPANY
  28. NOTE: Install the bolts and studbolts in the correct locations noted during removal.

    Install the transmission fluid pan and loosely install the bolts and studbolts.

    1. Tighten the studbolts in a crisscross pattern.

      Torque: 106 lb.in (12 Nm)

    2. Tighten the bolts in a crisscross pattern.

      Torque: 89 lb.in (10 Nm)

    GFD559023Courtesy of FORD MOTOR COMPANY
  29. Install the transmission fluid level indicator.

    Torque: 52 lb.ft (70 Nm)

    GFD558991Courtesy of FORD MOTOR COMPANY
  30. Install the transmission assembly. Refer to: Transmission .
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