LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 642 (Automatic Transmission - 10-Speed Automatic Transmission - 10R80 (DTC Charts 5.0L - Assembly)) >> Removal And Installation >> Transmission - 3.0L Power Stroke Diesel >> Installation

Transmission - 3.0L Power Stroke Diesel: Installation

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Prior to installing a new transmission or an overhauled transmission with a new main control, record the solenoid strategy identification tag. If a new main control was installed, install the replacement solenoid body tag over the original identification tag.
  2. NOTE: Prior to installation of the transmission, lubricate the torque converter pilot hub or damage to the torque converter or the engine crankshaft can occur.

    Lubricate the torque converter pilot hub with multi-purpose grease.

    Material

    : Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD558835Courtesy of FORD MOTOR COMPANY
  3. NOTE: If the transmission is not positioned on the dowel pins, damage to the transmission may occur.

    If the dowel pins were pulled out of the engine block during removal, install new dowel pins in the engine block.

    GFD558836Courtesy of FORD MOTOR COMPANY
  4. Install the special tool. Use Special Service Tool: 307-625 Fixture, Bench Mounting.
    GFD558837Courtesy of FORD MOTOR COMPANY
  5. NOTE: If transmission is being replaced, remove the transmission fluid fill plug and verify that the transmission is filled with transmission fluid.
    NOTE: If transmission was disassembled, add transmission fluid to the transmission.
    NOTE: Rear Wheel Drive (RWD) shown, Four-Wheel Drive (4WD) similar.

    1. Remove the transmission fluid fill plug transmission fluid level indicator assembly.
    2. Verify transmission is filled with transmission fluid.
    3. Slightly tilt the transmission rearward.
    4. If the transmission was disassembled, add 12.30L (13 qt) of transmission fluid to the transmission through the transmission fluid fill hole.

      Material

      : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    5. Loosely install the transmission fluid fill plug when finished.

    GFD558804Courtesy of FORD MOTOR COMPANY
  6. If removed, install the transfer case and the new bolts.

    • Tighten the bolts evenly in a star pattern.

      Torque: 150 lb.in (17 Nm)

    GFD558838Courtesy of FORD MOTOR COMPANY
  7. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, support the transmission.

    1. Make sure the transmission is securely fastened to the transmission jack. Use Special Service Tool: 307-625 Fixture, Bench Mounting.Use the General Equipment: Transmission JackUse the General Equipment: Retaining Strap
    2. Tilt the front of the transmission down.
    3. Slide the transmission towards the rear of the vehicle.
    4. Raise the front of the transmission into a horizontal position.

    GFD558839Courtesy of FORD MOTOR COMPANY
  8. Remove the special tool. Use Special Service Tool: 307-625 Fixture, Bench Mounting.
    GFD558832Courtesy of FORD MOTOR COMPANY
  9. Align the index-mark made during removal.
    GFD558840Courtesy of FORD MOTOR COMPANY
  10. NOTE: Make sure the torque converter is fully seated in the transmission before aligning the transmission to the engine.
    NOTE: With the transmission in a horizontal position, move it toward the engine and position it on the dowel pins.

    Install the LH bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD558829Courtesy of FORD MOTOR COMPANY
  11. Install the RH bellhousing bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD558831Courtesy of FORD MOTOR COMPANY
  12. Install the lower bellhousing bolts.

    Torque: 26 lb.ft (35 Nm)

    GFD558830Courtesy of FORD MOTOR COMPANY
  13. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the new torque converter nuts.

    Torque: 35 lb.ft (48 Nm)

    GFD558841Courtesy of FORD MOTOR COMPANY
  14. Install the access cover and the retainers.
    GFD558827Courtesy of FORD MOTOR COMPANY
  15. Install the access cover.
    GFD558826Courtesy of FORD MOTOR COMPANY
    1. Push the transmission electrical connector in.
    2. Lock the tab to connect the transmission electrical connector.
    3. Attach the wiring harness retainers to the transmission.
    4. Attach the transmission vent to the forward harness retainer.
    GFD558842Courtesy of FORD MOTOR COMPANY
  17. Connect the transfer case vent tube.
    GFD558823Courtesy of FORD MOTOR COMPANY
    1. Connect the transfer case electrical connector.
    2. Connect the transfer case electrical harness retainer.
    GFD558824Courtesy of FORD MOTOR COMPANY
  19. NOTE: Inspect the transmission fluid tube backing rings and seals are not stuck in the case.

    Inspect the transmission fluid tube backing rings and seals for damage and install new backing rings or seals if necessary.

    • Seal (7D285)

      Material

      : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    • Backing ring (7J324)

    GFD558843Courtesy of FORD MOTOR COMPANY
  20. Install the transmission fluid cooler tubes and the new transmission fluid cooler tube bracket bolt.

    Torque: 177 lb.in (20 Nm)

    GFD558844Courtesy of FORD MOTOR COMPANY
  21. Position back the transmission park manual release cable. Install the nut, bolt and connect the cable to the manual control lever.

    Torque: Nut: 80 lb.in (9 Nm) Bolt: 177 lb.in (20 Nm)

    GFD558817Courtesy of FORD MOTOR COMPANY
  22. Install the transmission park manual release cable heat shield.
    GFD558816Courtesy of FORD MOTOR COMPANY
  23. Install the transmission support insulator. Refer to: Transmission Support Insulator - 3.0L Power Stroke Diesel .
  24. Install the heatshield and the retainers.

    Torque: 80 lb.in (9 Nm)

    GFD558820Courtesy of FORD MOTOR COMPANY
  25. Install the rear driveshaft assembly. Refer to: Rear Driveshaft .
  26. Install the front driveshaft assembly. Refer to: Front Driveshaft .
  27. Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .
  28. NOTE: If equipped with a underbody splash shield, do not install the splash shield at this time.

    Install the starter motor assembly. Refer to: Starter Motor .

  29. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  30. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure using a diagnostic scan tool.
  31. If a new transmission or a new main control was installed, the solenoid body strategy must be updated. Refer to: Transmission Strategy Download .
  32. If the transmission was overhauled, the adaptive drive cycle must be updated. Refer to: Adaptive Learning Drive Cycle .
  33. While driving the vehicle, use the scan tool to verify that the TFT has reached a temperature of 96.7 deg.C-102 deg.C (206 deg.F-215 deg.F). This will circulate the transmission fluid through the torque converter and the transmission fluid cooling system, eliminating any trapped air in the transmission fluid cooling system.
  34. Check the transmission fluid level. Refer to: Transmission Fluid Level Check .
scientia non olet · About LEMON Manuals